Abstract: An exhaust muffler device has a ceramic catalyst body, and a holding tube having an end portion configured to hold the ceramic catalyst body therein with a holding mat therebetween. The end portion is reduced in diameter to form a reduced diameter portion. An exhaust pipe is connected to the holding tube, with a downstream end portion thereof being fitted to an inner circumference of the reduced diameter portion of the holding tube. An inner circumferential surface of the downstream end portion of the exhaust pipe is in proximity to a boundary portion of the holding mat and the ceramic catalyst body.

Abstract: An exhaust volume for combustion gases from a motor vehicle engine comprises at least one exhaust duct delimited by a wall comprising an end segment, and at least one flange having a bearing surface. The flange delimits at least one exhaust gas inlet communicating with the exhaust duct. The exhaust gas inlet is delimited by a cannon connected to the flange, with the cannon being attached to the end segment. At least one outer neck is attached to the end segment. The end segment is arranged between the flange and the outer neck, with the end segment being pierced with at least one hole between the flange and the outer neck. The end segment, the flange, and the outer neck are being secured through the addition of a filler.

Abstract: An engine with an exhaust treatment device (2) wherein a rotation moment of a side support stay (12) is generated by a load of a side portion (50) received by side support stay fastening tool (13) via an edge portion (21) of a cutout groove (20). As a result, a load of the side portion (50) of the exhaust treatment device (2) can be supported by the side support stay (12). A one-side temporary mount portions (22) is provided in a one-side support stay (10). The one-side support stay (10) can be temporarily mounted on the one-side temporary mount portions (22).

Abstract: An exhaust manifold and related method have a hybrid clamshell construction including an outer manifold half stamped from a first metal and having a first wall thickness, as well as an inner manifold half stamped from a second metal that is different from the first metal and has a second wall thickness which is different from the first wall thickness. Opposite side edges of the outer and inner manifold halves are rigidly interconnected to define a hollow manifold bottom. Port and outlet flanges are rigidly attached to inlet and outlet sides of the manifold body.

Abstract: An exhaust tail pipe includes a front outer tube, an inner tube and a rear tail pipe. The inner tube has a plurality of screw holes on one side mating a plurality of apertures formed on a rear coupling portion of the front outer tube to be fastened together by a plurality of bolts. The rear coupling portion is coupled on the front end of the rear tail pipe so that the rear section of the inner tube is held at the rear end of the rear tail pipe and fastened together by welding. Such a structure allows the front outer tube and rear tail pipe to be made of different materials, thus can maintain aesthetic appeal of the appearance to enhance product value.

Abstract: A cast exhaust manifold for an engine is disclosed that is fastened to the engine by a number of independent flanges between each pair of which a spacer is positioned to produce an interference fit when the exhaust manifold is at ambient temperature. The use of independent flanges allow the exhaust manifold to expand when heated without creating high levels of internal stress and the spacers prevent undue distortion of the exhaust manifold when the exhaust manifold cools.

Abstract: A method of manufacturing a multistage exhaust turbocharger having a high-pressure stage turbocharger and a low-pressure stage turbocharger includes providing a high-pressure turbine housing of the high-pressure stage turbocharger, the high-pressure turbine housing being integrally formed with the exhaust manifold by casting or welding, assembling constituent parts of the high-pressure stage turbocharger using the high-pressure turbine housing as a reference, after the assembling constituent parts of the high-pressure stage turbocharger, attaching the low-pressure stage turbocharger to the high-pressure stage turbocharger by attaching a low-pressure turbine housing to a low-pressure turbine connection flange, and after the attaching the low-pressure stage turbocharger, attaching an air supply channel to connect between a supply air outlet of the low-pressure stage turbocharger and a supply air inlet of the high-pressure stage turbocharger, wherein the low-pressure turbocharger is disposed below the high-press

Abstract: An exhaust manifold and related method have a hybrid clamshell construction including an outer manifold half stamped from a first metal and having a first wall thickness, as well as an inner manifold half stamped from a second metal that is different from the first metal and has a second wall thickness which is different from the first wall thickness. Opposite side edges of the outer and inner manifold halves are rigidly interconnected to define a hollow manifold bottom. Port and outlet flanges are rigidly attached to inlet and outlet sides of the manifold body.

Abstract: An exhaust gas treatment device for internal combustion engines and the like includes inlet and outlet end caps, two catalyst substrates, and a two-piece housing. A first, cylindrically-shaped housing member has a hollow interior in which one of the substrates is retained, a first end sealingly connected with the inlet end cap, and an opposite second end with a radially reduced section. A second cylindrically-shaped housing member has a hollow interior in which the other one of the substrates is retained, a first end sealingly connected with the outlet end cap, and an opposite second end with a radially enlarged section sized to receive therein the second end of the first housing member, whereby the reduced section of the first housing member and the enlarged section of the housing member are spaced radially apart a predetermined distance to define an annularly-shaped space or gap which thermally insulates the associated portion of the exhaust gas treatment device.

Abstract: A muffler assembly including one or more exhaust pipe(s), a polymeric housing carried by at least one of the exhaust pipe(s); a thermal insulating layer lining the housing interior surface and extending between the housing and exhaust pipe at the housing-exhaust pipe interface; wherein the thermal insulating layer includes a nonwoven fabric; wherein when the fabric is exposed to heat, the fabric increases in thickness to seal the muffler assembly at the housing-exhaust pipe interface and provides thermal insulation to the polymeric housing.

Abstract: An apparatus for designing a tubing configuration comprising modules that receive tube design input, interpret a tube design input, calculate a final tube design, and display a final tube design. The tube design input may include point locations, bend criteria and end conditions, among others. The apparatus may further include modules that determine whether the tube design input exceeds a complexity threshold, comprises a minimum set of information, and comprises a conflicting or erroneous design. The apparatus may further include modules that determine and optimize the manufacturing cost as well as determine the manufacturability of the tube. The apparatus may further include modules that store operational challenges corresponding to emissions reduction features and secondary components.

Abstract: A silencer for an exhaust system of a combustion engine, more preferably of a motor vehicle, has two end face bottoms facing away from each other, a closed circumferential jacket, at least one silencer insert, at least one inlet pipe and at least one outlet pipe. At least one of the pipes extends through the jacket into the silencer interior and is fastened to the jacket. The manufacture can be simplified if the pipe extending through the jacket has a cone, if the silencer insert on an intermediate pipe has a mating cone which engages in the cone.

Abstract: Muffler tubes and methods of forming muffler tubes are provided. In one example, a muffler tube has an end portion with a plurality of outwardly extending tabs, wherein the tabs are folded radially inwards to at least partially close the end portion of the tube.

Abstract: An exhaust muffler (1) for an exhaust system of an internal combustion engine, especially of a motor vehicle, includes two front-side end panels (2) facing away from each other, a circumferential jacket (3) closed in the circumferential direction, at least one exhaust muffler insert (4), with at least one inlet pipe (5) and with at least one outlet pipe (6). At least one of the pipes (5, 6) extends through the jacket (3) into the interior (8) of the exhaust muffler and is fastened to the jacket (3). Manufacture can be simplified if the pipe (5, 6) extending through the jacket (3) has a cone (10) at its inner end, if the exhaust muffler insert (4) has a countercone (11) and if the cone (10) meshes with the countercone (11).

Abstract: A silencer for an exhaust system, more preferably of a motor vehicle, is provided with a silencer insert arranged in a silencer housing. The silencer includes a jacket, with at least one pipe section penetrating a through-opening of the jacket. Through welding of the pipe section to the silencer insert a weld seam formed pressure-tight between pipe section and jacket is relieved of mechanical load.

Abstract: The present invention relates to a method for manufacturing an air gap-insulated exhaust collector for an exhaust system of an internal combustion engine, in particular in a motor vehicle, wherein individual gas-conducting components of an inner shell body are inserted into one another in the region of at least one slide fit, wherein a calibrating process, in which a reduction in cross section takes place at least on the respective outer component, is carried out in the region of at least one slide fit of this type when the components are inserted into one another.

Abstract: A tool assembly for forming a workpiece into a housing with a non-round design outer profile at least partially defined by an outer surface at a design position reduced from the initial position thereof. The tool assembly includes a ring portion having a bore therein at least partially defined by an inner surface, and an insert portion with a back plate and a number of elongate jaw segments, each jaw segment having between a back end thereof engaged with the back plate. When the insert portion is moved from an open condition to a closed condition, the inner surface of the ring portion urges the jaw segments inwardly, causing the jaw segments to engage substantially the entire outer surface and to move the outer surface from an initial position to the design position, reducing an initial outer profile to the design outer profile and forming the workpiece into the housing.

Abstract: An exhaust system component (18, 10) for use in an exhaust system of a motor vehicle. The exhaust system component comprises a double wall surrounding a space (9, 11; 21) through which exhaust gas may flow when the exhaust system component is in use in an exhaust system. The double wall is comprised of a first and second metal wall (12, 14; 26, 28) that define between them a gap. The gap comprises an insulation material (16) made of chopped aluminium or magnesium aluminium silicate glass fibers. The insulation material can be in the form of, for example, an end cone perform. The exhaust system component can be an exhaust pipe (18).

Abstract: Features relating to engine efficiency and emissions controls are described. Systems, methods, articles or manufacture and the like can include features relating to integrated muffler and emissions controls for engine exhaust, water-injected internal combustion engine with an asymmetric compression and expansion ratio, controlled combustion durations for HCCI engines, piston shrouding of sleeve valves, low element count bearings, improved ports, and premixing of fuel and exhaust.

Abstract: An exhaust manifold includes a plurality of branch pipes 2 to 5 and an adapter member 9 that has a ring portion 10 provided at exhaust-gas downstream side end portions 2a to 5a of the branch pipes 2 to 5 and with a reinforcement portion 11. The adapter member 9 and the exhaust-gas downstream side end portions 2a to 5a, which are inserted into the adapter member 9, are fixed with each other by a circular weld line X1 formed along outer circumferences of the exhaust-gas downstream side end portions 2a to 5a of the branch pipes 2 to 5 and also by a weld line X2 formed along the adjacent side wall portions 2b to 5b of the branch pipes 2 to 5.

Abstract: An outer housing and method of forming a mounting boss therein, the outer housing comprising: an elongated housing portion defining an inlet opening and an outlet opening, the elongated housing portion having a thickened area defined by an overlapping portion of the elongated housing; a sensor mounting boss formed in the overlapping portion with only displaced portions of the overlapping portion; and a plurality of threads disposed in the sensor mounting boss.

Abstract: This exhaust manifold (12) includes: an outer casing (18) includes: an outer shell (22); a flange (24) which is welded to the outer shell (22) and which has a surface (24B) for abutment against an engine cylinder head and at least one aperture (28) which opens at the abutment surface (24A), at least one inner channel (20) which is arranged in the outer casing (18) and which opens via an aperture (28). The or each inner channel (20) is formed from a ceramic material; and extends from one side to the other of the flange (24) through the or each aperture (28) and comprises a continuation (32) outside the outer casing (18) which extends outwards beyond the abutment surface (24A).

Abstract: A silencer capable of preventing a damage of a metallic layer formed on an inner surface of an external cylinder formed from CFRP, and the external cylinder for the silencer. The silencer 1 includes the external cylinder 2, an internal cylinder 3 and an acoustic absorbent (not shown). A posterior end 2r of the external cylinder 2 is detachably provided with a tail cap 4. An anterior end 2f of the external cylinder 2 is detachably provided with a coupling body 5. An inner circumferential surface of the posterior end 2r of the external cylinder 2 includes a posterior covering portion 30 while an inner circumferential surface of the anterior end 2f thereof includes an anterior covering portion 32. This posterior covering portion 30 covers a posterior end portion 8r of a metallic layer 8 while the anterior covering portion 32 covers an anterior end portion 8f thereof.

Abstract: The present invention relates to a manifold for a vehicle transmission. The manifold defines a plurality of laterally extending channels suitable for simultaneously transferring oil at separate flow rates and pressure signals and may be subdivided to provide a plurality of like defined manifolds. The manifold, formed through an extrusion process, is fittable within or around a transmission shaft.

Abstract: An exhaust system of a motor vehicle includes, but is not limited to an inner exhaust pipe that is inserted into an outer exhaust pipe in an overlap region, and the two exhaust pipes are crimped in the overlap region.

Abstract: In a method of fabricating an exhaust gas handling device, particularly an automotive emission control device, an insert, for example comprising a substrate and a support matting, is sensed as to its specific elasticity before it is clamped in place in an outer housing. For sensing, the insert is pressurized from without in a sensing station. Via the applied pressure and the displacement of the sensing tool the displacement of the insert at which it is to be clamped in place in the outer housing is determined. Then, the insert is fitted in an outer housing the inner dimensions of which correspond to the previously sensed wanted outer dimensions of the insert in the wanted compression.

Abstract: An exhaust gas housing for a gas turbine is provided and includes a support structure, which, arranged concentrically, includes an outer ring and an inner ring which are interconnected by radially arranged struts, and a flow liner, which is attached inside the support structure and, arranged concentrically, includes an outer liner and an inner liner which are interconnected by radially arranged liner ribs. The liner ribs each encompass the struts of the support structure, and the outer and inner liners inside the support structure form an annular passage for the turbine's hot exhaust gases. The liner ribs are welded together from front and rear parts in the flow direction, forming welded seams which extend axially in the outer liner and in the inner liner up to the liner edge. End rings, which cover the welded seams at the liner edge, are welded on the liner's rear edges for reinforcement.

Abstract: A noise reduction device including a tubular body having an open first end, a second end opposite the first end, and a cavity located between the first end and the second end. The second end of the tubular body being disposed opposite the first end. The second end has at least one opening with a diameter smaller than the diameter of the opening in the first end.

Abstract: A vehicle muffler, which is structured in a coiled fashion, has a tube extending through the circumferential wall. This tube is welded to the circumferential wall and fastened by mechanical deformation to a support wall of an inner insert piece.

Abstract: A metallic bellows is manufactured by a first step of bulging a straight raw pipe into a primary formed body having formed on a periphery thereof a corrugated bellows section, and a second step of subjecting at least one of crest portions and trough portions of the bellows section of the primary formed body to roll machining by means of a pair of forming rolls.

Abstract: A lower manifold for a V-style internal combustion engine comprising at least three shells: a top shell for mating with an upper manifold; a left shell for mating with a left engine head; and a right shell for mating with a right engine head. The three shells are formed independently by injection molding and are joined as by vibration welding when aligned in a welding jig. The molds for the left and right shells are formed such that the seal ring groove has a rectangular cross-section having sidewalls perpendicular to the lower shell surface because each left and right shell has its own draft angle preferably perpendicular to its lower shell surface. The method and apparatus of the invention permits runner cross-sections to be significantly rounded, which improves air flow characteristics of the runners.

Abstract: A vehicle exhaust component includes an outer shell defining an internal cavity, at least one baffle located within the internal cavity, and at least one tube supported by the baffle. The baffle is fixed to the outer shell and includes at least one opening. The tube has first and second tube ends with one of the first and second tube ends being supported within the opening in the baffle. At least one slot is formed within the one of the first and second tube ends at the at least one opening. The slot facilitates noise reduction during cool down of the vehicle exhaust component.

Abstract: An exhaust manifold includes an exhaust conduit having an inner surface, and an aluminide layer disposed on at least a portion of the inner surface of the manifold. The exhaust manifold is made by applying aluminum on an inner surface of the manifold and oxidizing to form the aluminide layer.

Abstract: The invention relates to a method for manufacturing an exhaust element of an exhaust line of a vehicle with a heat engine. The exhaust element includes a box having, internally, at least one compartment and at least one tube extending at least partly inside such a compartment. The method includes inserting sound-insulation into at least one such compartment. The insertion is ensured through injection into such a compartment through an opening in the tube from the inside of the tube. The invention also relates to an exhaust element obtained by implementing this method, including forming a box with at least one compartment containing sound-insulation and at least one tube extending at least partly inside at least one such compartment, the tube having an opening provided for in the body of the tube.

Abstract: A method of manufacturing an exhaust gas carrying device, in particular an exhaust gas purification device, and a tool provided therefor include segment-like jaws that are used to deforma an outer housing. The jaws have indentations or projections adjacent to each other, and which are complementary to form a continuously surrounding indentation/projection. The reshaped outer housing is provided with one or more surrounding projections or indentations by the deformation.

Abstract: A method is provided for producing an exhaust gas aftertreatment or acoustic device (18) having a maximum operating temperature Tmax. The method includes the steps of providing a blanket (28) of silica fiber insulation material having a weight percentage of SiO2 of greater than 65%; heating the blanket (28) so that all of silica fiber insulation material is raised to a temperature T greater than Tmax; and installing the blanket (28) in the device (18) after the heating step.

Abstract: A method for filling a muffler with a fibrous material is disclosed. The muffler includes partitions which form a first chamber and second chamber, and a first muffler pipe having an outlet end. A filling aperture at one end of the second muffler pipe is positioned in the first muffler chamber. The second muffler pipe has a filling sleeve therein, the filling sleeve having a filling discharge opening that coordinates with the filling aperture of the second muffler pipe. The first muffler chamber is filled with fibrous material by applying a vacuum source to the first muffler pipe, which draws the fibrous material through the filling aperture. The filling aperture of the second muffler pipe is then positioned into the second muffler chamber, and the second muffler chamber is filled in the same manner as the first muffler chamber. The filling sleeve is then removed from the second muffler pipe.

Abstract: The present invention relates to an exhaust system for a combustion engine, more preferably of a road vehicle, with at least one exhaust gas-conducting component having a ring-shaped closed inner wall in circumferential direction, whose inner side is exposed to the exhaust gas. The energetic efficiency of the combustion engine can be improved with at least one thermoelectric generator which converts heat into electric energy and which is arranged on an outer side of the inner wall.

Abstract: Process for producing an intake manifold with several pipes provided with valves and ending at the level of a common plate that defines a contact surface with the cylinder end block. This process includes: Providing a functional unit [shaft (5)/valves (6)], parts (7) to be inserted that form bearings, and a manifold body (1?) or splitter body (1); Installing the functional unit [shaft (5)/valves (6)/parts forming bearings (7)] in end portions (2?) of the pipes (2), and recesses and/or housings for the receiving (8, 9) of the plate (4); Implementing an over-molding at the level of the plate (4), the material connected by over-molding ensuring, the mechanical locking of the components of the completed functional unit in their recesses and/or housings that respectively receive them and that constitute formations that work with or produce the sealing against gases between the end portions and the cylinder head block.

Abstract: A method for manufacturing a member for purifying exhaust gas for an automobile exhaust line, including an enclosure, an exhaust gas purification unit arranged in the enclosure, and at least one element for supporting the unit. The method includes the following steps: obtaining a first quantity representative of a mass (Mb) of the exhaust gas purification unit; using at least the first quantity obtained, determining an installation density (dmounted) of the or each support element; determining at least one diameter (Denclosure) of the enclosure as a function of the determined installation density (dmounted) ; assembling the enclosure, the support element(s) and the gas purification unit, so as to obtain the diameter that was determined for the enclosure and the installation density (dmounted) that was determined for the support element(s).

Abstract: Disclosed is a molded plastic intake manifold having an integrated sound barrier configured to reduce noise radiation through the walls of the intake manifold.

Abstract: A manifold for exhaust gases from a motor vehicle engine, includes upper and lower half-shells (18A, 18B) delimiting between them an exhaust gas pipe, and aligned bores designed to be arranged in the extension of the engine exhaust outlets, the half-shells having each a peripheral edge and being attached to each other via at least first segments (20A, 20B) of their peripheral edges welded to each other. The invention is characterized in that there is at least one median plane (P) passing through the bores and traversed at least twice by the first segments (20A, 20B).

Abstract: A heat insulator is wound around an outer periphery of a vehicle exhaust pipe. The heat insulator comprises a deformable sheet-shaped heat insulating material hermetically encased in a reduced pressure state in a bag member comprised of heat-resistant metal foil.

Abstract: An exhaust gas treatment device (1) for an exhaust system of an internal combustion engine has a housing (2), which has a jacket (4) and at least one bottom (7) on the end side. A simplified variant arises if at least one such bottom (7) is designed as a spherical or spherical segment-shaped hood. The hood (8) has a connection opening (9), and a connecting branch (10, 11) is attached to the hood (8) in the area of the connection opening (9).

Abstract: Disclosed is an exhaust extension apparatus and method for converting a motorcycle exhaust system into a dual or quadruple exhaust system. The device is suited for motorcycles, off-road vehicles, or a vehicle with a reciprocating engine with multiple cylinders. Each exhaust extension unit comprises two metallic pipes shaped and welded together to form an exhaust extension unit having one exhaust intake and two equal-flow exhaust exits. Two exhaust extension units may be paired and connected to the exhaust pipes on each side of a motorcycle rider's seat, thereby providing a quadruple set of exhaust pipes and further, an increase in the performance of the engine.

Abstract: A muffler (1) for an exhaust system of an internal combustion engine, especially of a motor vehicle, with a housing (2), which has a jacket (3) and an end bottom each at two mutually spaced longitudinal ends of the jacket (3). At least one jacket opening (7) is provided, which passes through the jacket (3) and through which an inner tube (8) arranged in the interior of housing (2) can be connected to a tube of the exhaust system. The manufacture of the muffler (1) can be simplified if the jacket (3) is segmented in the circumferential direction (5) and has a jacket segment (11), which is manufactured as a separate component in relation to the remaining jacket (12). The separate component jacket segment (11) is rigidly connected to the remaining jacket (12) and has the at least one jacket opening (7).

Abstract: An exhaust system includes an exhaust pipe. The exhaust pipe includes an outer pipe and an inner pipe. A first through-hole and a second through-hole are provided in a peripheral surface of the outer pipe and a peripheral surface of the inner pipe, respectively, to receive an exhaust gas detector. Third through-holes are provided in the peripheral surface of the outer pipe, at a different position than that of the first through-hole. Since the third through-holes are provided in the outer pipe, a liquid can be drained promptly from a space between the outer pipe and inner pipe. Exhaust gas can be prevented from being discharged to the atmosphere by sealing the third through-holes.

Abstract: An exhaust processing device includes a main body tube portion and a closing tube portion. The main body tube portion includes an opening in an axial end thereof, houses a main body exhaust path in an inside thereof, which allows an exhaust gas to pass therethrough. The closing tube portion includes a plate portion and a tubular portion. The plate portion covers the opening of the axial end of the main body tube portion. The tubular portion radially outwardly protrudes from an outer peripheral surface of the main body tube portion, and is integrated with the plate portion. The tubular portion houses an exhaust path in an inside thereof, which communicates with the main body exhaust path. The tubular portion of the closing tube portion includes a first split half portion integrally molded with the plate portion, and a second split half portion joined to the first split half portion.

Abstract: An apparatus and method of coupling standard exhaust tubing of a circular cross-section with irregular or non-circular exhaust ports of an internal combustion engine in an efficient, economic, and robust manner. The nature of the connection allows for irregular or non-circular exhaust ports to be mated to round tubing with minimal air flow impact and a high strength welded connection, with reduced manufacturing scrap and increased CNC manufacturing capability.

Abstract: A vehicle exhaust component provides comparable fully packed noise reduction capability without requiring a fully packed configuration. A pack is mounted within an internal cavity defined by an exhaust component body. A plurality of pack positions are defined within the internal cavity and at least one pack is positioned at a desired pack position to provide a desired noise reduction.