Abstract: Provided are a secondary battery case and a method for manufacturing a secondary battery. The secondary battery case includes a can accommodating an electrode assembly and a top cap sealing an upper opening of the can. The top cap includes a top plate sealing the upper opening of the can, a filling hole passing through the top plate to fill an electrolyte into the can, and a protrusion protruding from the top plate on an upper portion of the filling hole. The protrusion is press-fitted into the filling hole to seal the filling hole. According to the present invention, the protrusion may protrude from the top plate. Thus, the protrusion may be press-fitted into the filling hole and thus broken to seal the filling hole. Therefore, the member for sealing the filling hole may be integrated with the top plate to reduce manufacturing costs and simplify a manufacturing process.

Abstract: Provided is a method of manufacturing a secondary battery, in which scattering of an electrolyte is prevented while a degassing process is performed to prevent a product from being contaminated due to the scattering of the electrolyte. The method of manufacturing the secondary battery includes performing a formation process on a battery cell including a dead space to generate a gas within the battery cell, closing a piercing tool of a gas removing device to form a through hole in the dead space, thereby discharging the gas within the battery cell through the piercing tool, closing a sealing tool of the gas removing device after the gas is discharged to thermally bond an inner portion of the dead space that is adjacent to an electrode assembly within the battery cell, opening the piercing tool in the state where the sealing tool is closed, and opening the sealing tool after the piercing tool is opened.

Abstract: A rechargeable battery according to the present invention includes an electrode assembly that includes a positive electrode, a negative electrode, and a separator between the positive electrode and the negative electrode, a case that contains the electrode assembly and a cap assembly that is connected to the case. The positive electrode includes a current collector and a positive active material layer that includes an NCM-based positive active material disposed at the collector. The cap assembly includes a vent plate having a notch, and a current interrupt portion that interrupts electrical connection in a case of an increase in pressure inside the case. When a current interrupt pressure of the current interrupt portion is “A,” a vent fracture pressure at which the vent plate fractures at the notch is “B,” and the capacity of the rechargeable battery is “X,” they satisfy a formula of A/B=1.22?0.39X+D (?0.08?D?0.08).

Abstract: A rechargeable battery includes: an electrode assembly; an outer case to enclose the electrode assembly, where the outer case includes an opening; a cap plate to seal the opening of the outer case; an insulating case of a predetermined height installed within the outer case, the insulating case installed between the cap plate and the electrode assembly; and an electrode terminal installed on the cap plate and electrically connected to the electrode assembly, where the outer case includes an insulating portion formed on an inner surface of the opening thereof adjacent said insulating case, said insulating portion being electrically insulating, and said insulating portion located at an upper portion of the outer case and being shaped to prevent foreign substances from flowing from the external environment into the outer case.

Abstract: A lithium ion battery particularly configured to be able to discharge to a very low voltage, e.g. zero volts, without causing permanent damage to the battery. More particularly, the battery is configured to define a Zero Volt Crossing Potential (ZCP) which is lower than a Damage Potential Threshold (DPT).

Abstract: A method for making a lithium-ion cell includes depositing an electrode material as a coating on a substrate of the lithium-ion cell, irradiating the deposited electrode material with microwave radiation of varying frequency, wetting the irradiated electrode material with a non-aqueous electrolyte solution, and sealing the wetted electrode material in an air-tight enclosure.

Abstract: Provided is a pouch type case, which includes a pouch type body part including an inner space for accommodating an electrode assembly, and an injection part extending from the body part to guide electrolyte into the inner space. The injection part is corrugated in a zigzag shape.

Abstract: A sealing method for battery containers which employs a first fixture to engage with the outer peripheries of edges of an opening of a container made from metal sheets, in order to define a shape of the opening of the container; then a second fixture is inserted into an inner space of the container from its opening, so that the edges of the opening of the container are shaped due to the ductility and malleability properties of metal sheets, and lateral surfaces of the container are made flat; lastly, a cover is placed on the opening of the container to have the container sealed by a welding means. The sealing method can restore an original shape of the container from a deformed state by using the fixtures, so that an entire sealing process for battery containers can be executed by automation in order to save labor costs.

Abstract: A cell and method for simultaneous electrochemical and EPR measurements, including a disposable assembly, allows for a single device to produce data for both electroanalysis and EPR spectroscopy by generating a Redox reaction to form free radicals. The cell includes first and second hollow tubes, with the second tube being removably insertable into the first hollow tube. The interior of the first tube contains an insulating material, an electro-conductive material, and a wire connector extending from the electro-conductive material and out the first tube. The interior of the second tube contains an electrolytic solution, an analyte, a working electrode, and insulating material surrounding the working electrode. The second tube is inserted into the first tube and a reference electrode is placed into the second tube. The cell is placed within an EPR spectrometer. A potential is applied to the reference electrode to generate the Redox reaction of the analyte.

Abstract: A method of manufacturing a battery module for use in a vehicle is presented. The method may include disposing battery cells into a lower housing and disposing a lid assembly over the battery cells. The lid assembly may include a lid and bus bar interconnects disposed on the lid. The method may also include disposing a printed circuit board (PCB) assembly onto the lid assembly and electrically coupling portions of the lid assembly, portions of the PCB assembly, and the battery cells to each other.

Abstract: The present invention relates to a positive electrode for lithium ion secondary batteries, the positive electrode comprising a positive electrode active material and a positive electrode binder, in which the positive electrode active material comprises lithium manganate having a spinel structure, and the positive electrode binder comprises at least polyvinylidene fluoride (PVDF) and a resin having sulfone linkages, and to a lithium ion secondary battery comprising the positive electrode for lithium ion secondary batteries.

Abstract: A cable-type secondary battery includes an electrode assembly, which has a first polarity current collector having a long and thin shape, at least two first polarity electrode active material layers formed on the first polarity current collector to be spaced apart in the longitudinal direction, an electrolyte layer filled to surround at least two first polarity electrode active material layers, at least two second polarity electrode active material layers formed on the electrolyte layer to be spaced apart at positions corresponding to the first polarity electrode active material layers, and a second polarity current collector configured to surround the outer surfaces of the second polarity electrode active material layers, the electrode assembly being continuously bent into a serpentine configuration by a space between the first polarity electrode active material layers; and a cover member configured to surround the electrode assembly which is continuously bent into a substantially a serpentine configuration.

Abstract: A system includes a battery cell having an internal heat fin and a first electrically insulating layer disposed over at least a portion of a single side of the internal heat fin. The battery cell includes an electrochemical stack disposed above the first insulating layer and the internal heat fin in a stack. The battery cell also includes a pouch material film configured to hermetically seal with one side of the internal heat fin or the first insulating layer about the electrochemical stack such that the internal heat fin forms an outer boundary of the battery cell. The pouch material film includes a metallic foil layer disposed between a second electrically insulating layer and a third electrically insulating layer.

Abstract: A battery module includes active material disposed in layers to form a generally planar electrochemical cell with an upper surface, a lower surface, and side surfaces. The battery also includes electrodes extending out of the electrochemical cell, and a frame disposed about the active material such that edges of the frame surround the side surfaces of the active material and the electrodes extend beyond the frame. The battery further includes an upper layer of pouch material disposed over the upper surface of the active material and an upper surface of the frame, and a lower layer of pouch material disposed over the lower surface of the active material and a lower surface of the frame. The upper layer of pouch material and the lower layer of pouch material function to provide a seal that seals the active material within the frame.

Abstract: A resin-metal composite sealed container having a heat seal part using a heat-sealing resin, between an end part of a first metal foil and an end part of a second metal foil, and a metallically sealed part with a weld bead, on the end face outside the heat sealed part of the first metal foil and the second metal foil. The resin-metal composite sealed container, wherein the melting point of the metal constituting the metal foil is higher by 300° C. or more than the thermal decomposition temperature of the heat-sealing resin, the specific gravity of the metal constituting the metal foil is 5 or more, and the weld bead is formed by a laser welding.

Abstract: A battery reinforcement method for reinforcing a rectangular battery cell in which a battery element is disposed in a rectangular external packaging, the method includes enclosing the battery element between two rectangular external packaging sheets and sealing the rectangular external packaging sheets with a sealing part that extends along edges of the rectangular external packaging sheets so as to form the rectangular external packaging, and forming a reinforcing part outside of the sealing part on the rectangular external packaging.

Abstract: A pouch battery including an electrode assembly, and a pouch case comprising a receiving part accommodating the electrode assembly, wherein corners or vertices of the receiving part are coated with a UV curing agent.

Abstract: A pouch, in which an electrode assembly of a battery is held, including a frame, including a groove into which the electrode assembly is inserted with a front of the electrode assembly temporarily exposed, upper and lower flanges bordering upper and lower ends of the groove, and extended parts on either side of the groove, front and upper sealing parts formed when the extended parts are folded over the front of the electrode assembly and the upper and lower flanges and sealed together and to the upper flange, respectively, the front and upper sealing parts defining a pocket in which an electrolyte solution is injected toward the electrode assembly, and a lower sealing part formed when the folded extended parts are sealed to the lower flange.

Abstract: A flange 37b of a cap case 37 is provided with protrusions 37c that, before being swaging, project upward from the flange 37b. When the flange 37b is swaged along an upper surface of the cap 3, the protrusion 37c projects along the upper surface of the cap 3 from the flange 37b toward a center of the cap 3. The cap case 37 is welded to the cap 3 by friction stir welding at a welding portion 37d located at a substantially center of the protrusion 37c. The protrusions 37c are formed approximately in a letter-T shape that is symmetric left and right, and width W2 of a connecting portion 37r in a cap circumferential direction is smaller than the maximum width W1. The rigidity of the connecting portion 37r against deformation is reduced by forming a portion with small width W1 at the connecting portion 37r.

Abstract: Disclosed herein is a battery cell configured to have a structure in which an electrode assembly including a separator disposed between a cathode and an anode is mounted in a battery case, wherein an asymmetric structure with respect to a central axis crossing the electrode assembly in plane is formed at a portion of at least one side of the electrode assembly constituting the outer circumference of the electrode assembly.

Abstract: A housing for an energy storage cell includes an interior which provides beneficial properties to fabricators of the cell. The cell may be hermetically sealed by conventional laser welding techniques.

Abstract: An electrode capable of preventing variations in electrical performance to stabilize performance and improve yields is provided. An electrode structure includes: an electrode including an current collector and an active material layer arranged on the current collector; and an electrode lead arranged on the active material layer, wherein a hole is arranged so as to penetrate the electrode and the electrode lead, and the electrode and the electrode lead are folded back around the hole in a direction away from the hole so that the electrode is placed inside, and the thickness of the active material layer in a region where the electrode lead is not arranged is uniform, and the thickness of the active material layer in a region where the electrode lead is arranged is nonuniform.

Abstract: A sealing assembly for a battery, a method of preparing the sealing assembly and a lithium ion battery are provided. The sealing assembly for a battery comprises: a ceramic ring (3) having a receiving hole (31), a metal ring (4) fitted over the ceramic ring (3) for sealing an open end of the battery, and a column (2) formed in the receiving hole (31) which comprises a metal-metal composite (21), wherein the metal-metal composite (21) comprises: a metal porous body, and a metal material filled in pores of the metal porous body.

Abstract: A secondary battery having no beading portion includes an electrode assembly having a cathode plate and an anode plate arranged with a separator being interposed therebetween, a battery case having an upper can configured to accommodate the electrode assembly and an electrolytic solution in an inner space thereof and have an open top and an open bottom, the top of the upper can being bent inwards, and a lower sealing member coupled to the bottom of the upper can to seal the bottom of the upper can, and a cap assembly having a top cap protruding on an uppermost portion thereof to form a cathode terminal, a safety vent located below the top cap and configured to change a shape when an inner pressure of the battery case increases, and a gasket surrounding rims of the top cap and the safety vent.

Abstract: The present disclosure discloses an apparatus and method for sealing a pouch case that optimizes a sealing shape or structure of a sealing portion at an inner side of the pouch case to ensure insulation of a secondary battery. The apparatus for sealing a pouch case of a pouch-type secondary battery according to the present disclosure includes an upper compression jig to apply pressure to a sealing portion of the pouch case in a downward direction, and a lower compression jig to apply pressure to the sealing portion of the pouch case in an upward direction, and at least one of the upper compression jig and the lower compression jig applies the pressure to the pouch case at different depths at an inner side end and an outer side end.

Abstract: A pouch type secondary battery and a method of manufacturing the same are disclosed. The pouch type secondary battery includes a pouch type case formed by attaching an upper sheet and a lower sheet, and an electrode assembly received in the pouch type case. A polymer coating layer for improving sealability is further included at an outer side portion of the pouch type case, in which the upper sheet and the lower sheet are attached.

Abstract: According to one embodiment, a method for producing a battery, includes an injecting, a first sealing, a subjecting to processing including a charge, a releasing gas and a second sealing. In the injecting, an electrolytic solution is injected into a package member including an electrode through an injection port opened in the package member. In the first sealing, the injection port is sealed. In the releasing gas, a vent hole in the package member is opened to release gas contained in the package member from the vent hole. In the second sealing, the vent hole is sealed.

Abstract: A method for creating a formed-in-place seal on a fuel cell plate is disclosed. The method includes first dispensing a flowable seal material along a first sealing area of a fuel cell plate requiring the seal material. Next, a preformed template is located adjacent to at least a portion of the fuel cell plate, the template including predetermined apertures corresponding with a second sealing area of the plate, such that the apertures are coextensive with at least a portion of the first sealing area. Flowable seal material is applied into the apertures, and is then cured to a non-flowable state.

Abstract: A battery lid with an electrode terminal according to the present invention comprises: a lid member having an outer surface and an inner surface, and having an opening; a packing that includes a cylindrical portion penetrating through the opening of the lid member, an inner flange, and an outer flange; an electrode connection terminal that includes a base portion arranged on the inner surface of the lid member, a connection portion for connecting to a positive-electrode sheet or a negative-electrode sheet, and a rivet that projects from the base portion and penetrates through an inside opening of the cylindrical portion; and an external connection terminal that is joined to the rivet on the outer surface of the lid member, wherein the cylindrical portion is closely in contact with the sidewall of the opening of the lid member on the outside, and is closely in contact with the rivet on the inside, the inner flange is directly held between the base portion and the inner surface of the lid member, and the outer

Abstract: Provided are a battery cell for a secondary battery and a method for manufacturing the same, and more particulary, a battery cell having a frame, the frame protecting the battery cell.

Abstract: A system includes a power source having a set of power terminals, a cover encapsulating the power source including the set of power terminals and sealing the power source including the set of power terminals within the cover, and a set of conductive contacts passing through the cover, contacting the set of power terminals, and providing conductive access to the set of power terminals of the power source from outside the cover without allowing exposure of the power source to an environment outside the cover.

Abstract: A method comprising the steps of encapsulating a power source including a set of power terminals in a cover and sealing the power source including the set of power terminals within the cover and inserting a set of conductive contacts through the cover to contact the set of power terminals and provide conductive access to the set of power terminals of the power source from outside the cover without allowing exposure of the power source to an environment outside the cover.

Abstract: According to the present invention, there is provided a seal step (ST105) storing an electrode laminate in which a separator is disposed between a positive electrode and a negative electrode and an electrolyte within an exterior body constituted by a laminate film and sealing the exterior body; a pressure application step (ST106) of applying a pressure to the exterior body in which the electrode laminate is stored by means of a flat plate press working or so forth; charge step (ST102) of charging up to a full charge; a gas removal step (ST107) of unsealing the exterior body and removing gas generated within the exterior body at the charge step; and a re-seal step (ST108) of sealing the exterior body after the gas removal step. The number of times of the gas removal steps is small and an influence of gas on battery characteristics is suppressed.

Abstract: A sealing assembly, a method of preparing the sealing assembly and a battery are provided. The sealing assembly comprises a metal ring having a mounting hole therein; a ceramic ring having a connecting hole therein and disposed in the mounting hole; and a core column disposed in the connecting hole, wherein at least one of an inner circumferential wall surface of the metal ring, an outer circumferential wall surface of the ceramic ring, an inner circumferential wall surface of the ceramic ring and an outer circumferential wall surface of the core column is configured as an inclined surface, and an inclination angle of the inclined surface relative to a vertical plane is about 1 degree to about 45 degrees.

Abstract: An electrochemical cell is described, including an anodic chamber and a cathodic chamber separated by an electrolyte separator tube, all contained within a cell case. The cell also includes an electrically insulating ceramic collar positioned at an opening of the cathodic chamber, and defining an aperture in communication with the opening; along with a cathode current collector assembly; and at least one metallic ring that has a coefficient of thermal expansion (CTE) in the range of about 3 to about 7.5 ppm/° C., contacting at least a portion of a metallic component within the cell, and an adjacent ceramic component. An active braze alloy composition attaches and hermetically seals the ring to the metallic component and the collar. Sodium metal halide batteries that contain this type of cell are also described, along with methods for sealing structures within the cell.

Abstract: Disclosed herein is a device for simultaneously adjusting vertical height and horizontal deflection including a lower plate fixed to a floor, an upper plate, vertical height and horizontal deflection of which are adjusted, one or more variable posts connected to an upper end of the lower plate and a lower end of the upper plate, and a height adjustment unit, a lower end of which is fixedly disposed above the lower plate and an upper end of which is disposed at the lower end of the upper plate in a line contact fashion, the height adjustment unit adjusting vertical height and horizontal deflection of the upper plate at the line contact portion.

Abstract: Disclosed herein is a method of manufacturing a battery cell having an electrode assembly of a cathode/separator/anode structure disposed in a battery case made of aluminum or an aluminum alloy together with an electrolyte in a sealed state, the method including (a) anodizing an entire surface of the battery case in a state in which an uncoated margin section having a predetermined length is provided downward from an outer circumference of an upper end of the battery case, (b) mounting the electrode assembly in the battery case and connecting a cap plate to an open upper end of the battery case by laser welding, (c) injecting an electrolyte through an electrolyte injection port of the cap plate and activating the battery cell, and (d) replenishing the electrolyte and sealing the electrolyte injection port.

Abstract: A plating layer 4 is formed on a surface of a battery cover 3, and a peripheral edge part 37b of a cover case 37 is arranged on an upper surface of the plating layer 4. A welding part 40 is formed at a tip part of the peripheral edge part 37b. The welding part 40 includes a melted part 41 in which the tip of the peripheral edge part 37b is melted, and an elution part 42 flowing from the tip onto the plating layer 4, and the melted part 41 and the elution part 42 are welded to the plating layer 4 in the upper surface of the plating layer 4.

Abstract: A hard shell cell housing for an individual alkali metal cell includes a housing main body with an interior space that is configured to accommodate cell components of the individual alkali metal cell, and a housing cover configured to close off the interior space. The housing main body is formed at least substantially from plastic, and further includes at least one vapor barrier layer.

Abstract: A method of manufacturing a metal separator for a fuel cell includes molding two plates such that each plate has a least one concave portion and at least one convex portion, applying a sealant to a sealing portion of at least one of the plates, arranging the plates such that the concave portions of each plate are opposite the convex portions of the other plate, and spot welding the plates together. The sealing portion may be near an edge of the separator, between a hydrogen manifold, an oxygen manifold, and a coolant manifold. A sealant leakage prevention groove may further be provided at the sealing portion. The sealing portion may be made by being inserted between a projection on a first mold and a recess on a second mold, and a spot welding gun may be inserted through a guide hole in one of the molds.

Abstract: Electrolyte and lithium secondary batteries containing the same are disclosed. In one instance, the electrolyte includes a lithium salt, a solvent and an additive. In some examples, the additive includes substances A, B and C, wherein substance A is vinylene carbonate, substance B includes at least one of fluorinated or chlorinated ethylene carbonate or diethylene carbonate, and substance C includes at least one of ethylene sulfite, 1,3-propanesultone and propenyl sulfite.

Abstract: A lithium-ion secondary battery is provided where the production process line that fabricated it can be identified. The lithium-ion secondary battery includes a jelly roll, a positive electrode tab, a negative electrode tab, a positive electrode can, and a lid. The jelly roll is made by rolling the positive electrode and the negative electrode with an interposed separator, and is contained in the casing. The positive electrode tab has one end connected to the positive electrode of the jelly roll and the other end connected to the lid. The negative electrode tab has one end connected to the negative electrode of the jelly roll and the other end connected to a terminal provided on the lid. The other end of the negative electrode tab has a shape with a cut at a cut angle determined in accordance with the production process line that fabricated the lithium-ion secondary battery.

Abstract: The disclosed embodiments provide a battery cell. The battery cell includes a set of layers which are wound together to form a jelly roll, including a cathode with an active coating, a separator, and an anode with an active coating. The battery cell also includes a pouch enclosing the layers, wherein the pouch is flexible. To increase a current flow in the battery cell, a first set of conductive tabs is coupled to a cathode substrate of the cathode, and a second set of conductive tabs is coupled to an anode substrate of the anode.

Abstract: An electrode comprising a polyphosphazene cyclomatrix and particles within pores of the polyphosphazene cyclomatrix. The polyphosphazene cyclomatrix comprises a plurality of phosphazene compounds and a plurality of cross-linkages. Each phosphazene compound of the plurality of phosphazene compounds comprises a plurality of phosphorus-nitrogen units, and at least one pendant group bonded to each phosphorus atom of the plurality of phosphorus-nitrogen units. Each phosphorus-nitrogen unit is bonded to an adjacent phosphorus-nitrogen unit. Each cross-linkage of the plurality of cross-linkages bonds at least one pendant group of one phosphazene compound of the plurality of phosphazene compounds with the at least one pendant group of another phosphazene compound of the plurality of phosphazene compounds. A method of forming a negative electrode and an electrochemical cell are also described.

Abstract: A secondary battery includes a bare cell including a can, an electrode assembly, and a cap assembly, wherein the cap assembly includes a protection circuit assembly.

Abstract: The invention provides a method capable of more simply and easily mass-producing sealed lithium secondary batteries having a stable battery performance. This method of manufacturing a sealed lithium secondary battery having an electrode assembly, an electrolyte solution and a sealable metallic or nonmetallic hard case of a given shape includes the steps of housing the electrode assembly, which includes a positive electrode and a negative electrode, and the electrolyte solution within the hard case; negatively pressurizing the interior of the hard case and sealing the hard case in the negatively pressurized state; carrying out, after the sealing step, initial charging so as to adjust the battery to a voltage at which the electrode assembly generates gases; and carrying out, after the initial charging step, main charging so as to charge the battery to a predetermined voltage.

Abstract: The present invention relates to a method for combining anode pre-lithiation, limited-voltage formation cycles, and accelerating aging via heated storage to maximize specific capacity, volumetric capacity density and capacity retention of a lithium-ion electrochemical cell.

Abstract: Disclosed herein is a secondary battery pack including a battery cell including first and second electrode terminals of specific structures, a protection circuit module (PCM) including connection members A and B connected to the first and second electrode terminals and an electrically insulated top cap, wherein a connection portion of the connection member B connected to the second electrode terminal of the battery cell is located at the bottom of the PCB so that the connection member B is electrically connected to the second electrode terminal via the safety element, the connection member A is coupled to the bottom of the PCB in a state in which the connection member A protrudes from one end of the PCB in the lateral direction so that a connection portion of the connection member A connected to the first electrode terminal of the battery cell is exposed through a corresponding one of the through holes formed at the top cap, a coupling hole is formed at the protruding portion of the connection member A, and w

Abstract: This disclosure provides collector plates for an energy storage device, energy storage devices with a collector plate, and methods for manufacturing the same. In one aspect, a collector plate includes a body. One or more apertures extend into the body. The apertures are configured to allow a portion of a free end of a spirally wound current collector of a spirally wound electrode for an energy storage device to extend into the one or more apertures.

Abstract: In a prismatic sealed secondary battery provided with an outer can made of a metal, the ability of inserting the electrode assembly into the outer can is improved to restrain the displacement and damages of the insulation member when inserting the electrode assembly into the outer can. The prismatic sealed secondary battery of the present invention includes an insulation member having a bottomed box shape which is a shape obtained by eliminating the upper surface from the surfaces of a hexahedron having a cuboid form, wherein each width of at least a pair of side surfaces facing each other in the insulation member is smaller than the width of the electrode assembly facing the pair of side surfaces.