Fiber optic cable protection in a mining system
A chain link assembly, a cable chain assembly and a mining system. The cable handler individual links may include an enclosed section for the fiber optic cable separate from other services for the machine. A flexible material or other structure may assemble the fiber optic cable in the cable handler in a manner in which it “snakes” about the centerline to provide ample slack in the fiber optic cable to, for example, prevent over tension.
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This application is a continuation of prior-filed, co-pending U.S. application Ser. No. 13/013,627, filed Jan. 25, 2011, the entire contents of which are incorporated herein by reference.
FIELDThe present invention relates to longwall mining and, more particularly, to a cable handler chain in a longwall mining installation.
SUMMARYA longwall shearer traverses along an armoured face conveyor (AFC) pan line to win material from the face. The operation of the shearer requires electrical power for cutting and tramming as well as water for cooling machine components including electric motors and gearcases. These services are provided out-bye the longwall face and must travel along the AFC to reach the shearer. Typically, these services lay statically along the AFC until the mid point of the face where the services typically enter the cable handling system which runs in a trough to the shearer towing bracket. The towing bracket is attached to the shearer and pulls the cable handler, with services inside, along the trough. The cable handling system is designed to withstand tension caused from the weight of the system and friction as it is being towed down the cable trough, protecting the services which are not designed to withstand these forces.
The services provided to the shearer typically include only electric cables and water hoses. However, fiber optics is becoming increasingly appealing as a way to, for example, provide an unmanned face in low seam longwall mining installations or even in high seam mining. Fiber optic cores are used for high speed single- and two-way communication between the shearer and the off-face equipment. The information consists of system I/O, diagnostic information, radio control and video transmission. If fiber optic cables are used for such communications, reliability of the fiber optic cores is important. The maximum tensional load for the fiber optic cores is considerably lower than all other cables being routed to the shearer.
The illustrated constructions may provide a reliable means of transmitting the data by protecting the fiber optic cable from over tension and failure. Reliability is important as significant downtime results in lost production and revenues of the mine, and, because of difficult ergonomic conditions associated with low seam longwall mining, repairs are difficult.
In order to ensure the reliability of the fiber optic cable, the fiber optic cable may be placed in a separate compartment within the cable chain. This separate compartment may be formed by adding a divider to the chain link to create two different compartments, one for the electrical power cable/water hose and a much smaller one for the fiber optic cable. A compressible material may provide a means to assemble the fiber cable in such a way to ensure adequate slack exists over the entire length of the cable chain to prevent over tension and failure.
The separate compartment may ensure that the other larger lines cannot damage the fiber optic cable by sliding up against and over tensioning and wearing the fiber cable due to friction. The separate compartment may also provide means of constraining the compressible material in all degrees of freedom.
In one independent embodiment, a chain link assembly may generally include a chain link having a plurality of walls cooperating to define a compartment opening in the direction of the axis, a fiber optic cable being supportable in the compartment, a service line (e.g., a power cable, a water hose, etc.) being supportable in the compartment, and a flexible member supported in the compartment and engageable with the fiber optic cable, the flexible member positioning the fiber optic cable toward one of the plurality of walls.
In some constructions, the flexible member may include a compressible member supported on an opposite one of the plurality of walls. The compressible member may include a substantially solid member formed of compressible material. The compressible member may include a hollow member having a first portion engageable with the fiber optic cable and a second portion spaced from the first portion and engaging the opposite one of the plurality of walls. The hollow member may have a substantially tubular cross section. The compressible member may include a leaf spring. In some constructions, the flexible member may be connected to the one of the plurality of walls and extends at least partially around the fiber optic cable, the flexible member being in tension towards the one of the plurality of walls.
In some constructions, the chain link may further include an internal wall dividing the compartment into a first compartment and a second compartment, the fiber optic cable being supportable in the first compartment, the service line being supportable in the second compartment. The internal wall may extend between the one of the plurality of walls and an opposite one of the plurality of walls to define the first compartment on one side of the internal wall and the second compartment on the other side of the wall. The internal walls may be formed with the one of the plurality of walls and an opposite one of the plurality of walls.
The internal wall may be separate from and connected to the one of the plurality of walls and an opposite one of the plurality of walls. One of the plurality of walls may define a first groove, and the opposite one of the plurality of walls may define a second groove. The internal wall may include a first projection engageable in the first groove and a second projection engageable in the second groove to connect the internal wall to the one of the plurality of walls and to the opposite one of the plurality of walls. The internal wall may include a connecting member, a portion of the flexible member being captured between the connecting member and an opposite one of the plurality walls.
The flexible member may have a surface engageable with the fiber optic cable, the surface including a low friction material. The surface may be coated with the low friction material. The flexible member may have a surface engageable with the fiber optic cable, the surface having curved edges.
In another independent aspect, a cable chain assembly may generally include a plurality of chain links each having a top wall, a bottom wall, a first side wall and a second side wall cooperating to define a compartment opening in the direction of the axis, a fiber optic cable extending through the compartment in each of the plurality of chain links, the fiber optic cable extending generally along a wave-shaped path, a service line supportable in the compartment in each of the plurality of chain links, a first flexible member supported in the compartment of one of the plurality of chain links and engageable with the fiber optic cable, the first flexible member positioning the fiber optic cable toward the top wall of the one of the plurality of chain links, and a second flexible member supported in the compartment a second one of the plurality of chain links and engageable with the fiber optic cable, the second flexible member positioning the fiber optic cable toward the bottom wall of the second one of the plurality of chain links.
In some constructions, a third one of the plurality of chain links may be connected between the one of the plurality of chain links and the second one of the plurality of chain links, the third one of the plurality of chain links not having a flexible member in the compartment. Each of the plurality of chain links may include a pair of forward projections and a pair of rearward projections each defining an opening, and the assembly may further include a first pin connecting the rearward projections of the one of the plurality of chain links to the forward projections of the third one of the plurality of chain links, the first pin defining a pivot axis between the one of the plurality of chain links and the third one of the plurality of chain links and a second pin connecting the rearward projections of the third one of the plurality of chain links to the forward projections of the second one of the plurality of chain links, the second pin defining a pivot axis between the third one of the plurality of chain links and the second one of the plurality of chain links.
In yet another independent embodiment, a mining system may generally include an armoured face conveyor extending along a face to be mined, the conveyor defining a cable trough, a shearer supported by and for movement along the conveyor, the shearer being operable to mine material from the face, and a cable chain assembly extending along an axis generally parallel to the face, the assembly being partially supported in the trough. The assembly may include a plurality of chain links each having a top wall, a bottom wall, a first side wall and a second side wall cooperating to define a compartment opening in the direction of the axis, a fiber optic cable extending through the compartment in each of the plurality of chain links, the fiber optic cable extending generally along a wave-shaped path, the fiber optic cable being connected to the shearer, a service line supportable in the compartment in each of the plurality of chain links, the service line being connected to the shearer, a first flexible member supported in the compartment of one of the plurality of chain links and engageable with the fiber optic cable, the first flexible member positioning the fiber optic cable toward the top wall of the one of the plurality of chain links, and a second flexible member supported in the compartment a second one of the plurality of chain links and engageable with the fiber optic cable, the second flexible member positioning the fiber optic cable toward the bottom wall of the second one of the plurality of chain links.
Independent aspects of the invention will become apparent by consideration of the detailed description and accompanying drawings.
Before any independent embodiments or independent constructions of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other independent embodiments and of being practiced or of being carried out in various ways.
A longwall mining system 10 is illustrated in the
As shown in
As shown in
In the illustrated construction and in some independent aspects, each chain link 54 also includes an internal divider wall 90 dividing the link compartment 74 into a first compartment 94, for the fiber optic cable 50, and a second compartment 98, for the service lines (38, 42, 46). Each compartment 94, 98 is generally rectangular with the first compartment 94 being relatively narrow in a horizontal direction (see
In the construction shown in
In the illustrated construction and in some independent aspects, in at least some of the chain links 54, a flexible member 102 is provided in the first compartment 94 and engages the fiber optic cable 50. Flexible members 102 are arranged along the cable chain 34 to provide a non-linear (e.g., wave-shaped) path P for the fiber optic cable 50 such that there is slack in the fiber optic cable 50 (the length of the fiber optic cable 50 in the cable chain 34 is greater than the length of the cable chain 34).
The flexible member 102 may support and locate the fiber optic cable 50 in the first compartment 94. The surface 106 of the flexible member 102 engaging the fiber optic cable 50 includes a low friction material (e.g., the flexible member 102 may be formed of low friction material and/or the surface 106 may be coated with low friction material (e.g., a slippery coating)) to limit the coefficient of friction between the flexible member 102 and fiber optic cable 50 thereby limiting the extension of the fiber optic cable 50 along its axis as the fiber optic cable 50 is tensioned. Also, the surface 106 and the edges/corners 110 of the flexible member 102 in the area of the fiber optic cable 50 are sufficiently curved/rounded to prevent damage to the fiber optic cable 50 when relative motion occurs between the flexible member 102 and the fiber optic cable 50.
In some constructions (for example, in
In the construction shown in
In other constructions (
The compressible member 102a is positioned against the opposite wall (e.g., the bottom wall 62 of the chain link 54a, the top wall 58 of the chain link 54c). In the illustrated construction (see
In other constructions, the flexible member 102 includes a hollow compressible member, such as a hollow tubular member, that will allow the fiber optic cable 50 to deflect inwardly when subject to tension. As shown in
In the illustrated construction (see
In a further construction, the flexible member 102 includes a tension member, such as an elastic band 102d. The band 102d is connected to the one wall (e.g., the top wall 58 of the chain link 54a, the bottom wall 62 of the chain link 54c) and extends around the fiber optic cable 50. When the fiber optic cable 50 is tensioned, taking up the slack, the band 102d will be pulled in tension as well.
The band 102d can be an open loop for easy assembly/disassembly and be fastened to the wall 58 or 62 of the chain link 54. The walls 58, 62 are provided with recessed connecting portions 118 such that the band 102d is within the outer periphery of the chain link 54 (e.g., below the top wall 58 of the chain link 54a, above the bottom wall 62 of the chain link 54c). Connecting the band 102d below flush on the outer surface of the wall 58 or 62 may protect the band 102d from becoming damaged, dislodged, etc. by external debris.
The flexible member 102 may provide one or more functions. For example, the flexible member 102 may provide a means of assembling the fiber optic cable 50 inside the cable chain 34 with a predetermined amount of slack. For example, as shown in
The flexible member 102 may provide a buffer, or cushion, when the fiber optic cable 50 is subject to tension. When the fiber optic cable 50 is subject to tension, the resilient property of the flexible member 102 will allow the “snaked” cable 50 to compress the material and deflect inwardly (see
Various independent features and independent advantages of the invention may be set forth in the following claims.
Claims
1. A chain link assembly for a cable chain assembly in a mining machine, the cable chain assembly extending along an axis, the chain link assembly comprising:
- a chain link having a plurality of walls cooperating to define a compartment opening in the direction of the axis, a centerline being defined between the plurality of walls and extending parallel to the axis, the chain link including a first projection and a second projection extending opposite the first projection, the chain link defining a length measured between the first projection and the second projection and parallel to the direction of the axis, a fiber optic cable being supportable in the compartment, a service line being supportable in the compartment; and
- a flexible member supported in the compartment and engageable with the fiber optic cable, the flexible member having a length that is shorter than the length between the first projection and the second projection, the flexible member positioning the fiber optic cable toward one of the plurality of walls and away from the centerline at least when the fiber optic cable is in a slack state.
2. The chain link assembly of claim 1, wherein the flexible member includes a compressible member supported on another of the plurality of walls opposite the one wall toward which the fiber optic cable is biased.
3. The chain link assembly of claim 2, wherein the compressible member includes a hollow member having a first portion engageable with the fiber optic cable and a second portion engaging the opposite one of the plurality of walls.
4. The chain link assembly of claim 3, wherein the hollow member has a substantially tubular cross section.
5. The chain link assembly of claim 1, wherein the chain link further includes an internal wall dividing the compartment into a first compartment and a second compartment, the fiber optic cable being supportable in the first compartment, the service line being supportable in the second compartment.
6. The chain link assembly of claim 5, wherein the internal wall is formed with the one of the plurality of walls and an opposite one of the plurality of walls.
7. The chain link assembly of claim 5, wherein the internal wall is separate from and connected to the one of the plurality of walls and an opposite one of the plurality of walls.
8. The chain link assembly of claim 1, wherein the flexible member has a surface engageable with the fiber optic cable, the surface including a low friction material.
9. The chain link assembly of claim 8, wherein the surface is coated with the low friction material.
10. A chain link assembly for a cable chain assembly in a mining machine, the cable chain assembly extending along an axis, the chain link assembly comprising:
- a chain link having a plurality of walls cooperating to define a compartment opening in the direction of the axis, the chain link including a first projection and a second projection extending opposite the first projection, the chain link defining a length measured between the first projection and the second projection and parallel to the direction of the axis, a fiber optic cable being supportable in the compartment, a service line being supportable in the compartment; and
- a flexible member supported in the compartment and engageable with the fiber optic cable, the flexible member having a length that is shorter than the length between the first projection and the second projection, the flexible member positioning the fiber optic cable toward one of the plurality of walls,
- wherein the chain link further includes an internal wall dividing the compartment into a first compartment and a second compartment, the fiber optic cable being supportable in the first compartment, the service line being supportable in the second compartment,
- wherein the internal wall includes a connector, a portion of the flexible member being captured between the connector and an opposite one of the plurality of walls.
11. The chain link assembly of claim 10, wherein the flexible member includes a compressible member supported on another of the plurality of walls opposite the one wall toward which the fiber optic cable is biased.
12. The chain link assembly of claim 11, wherein the compressible member includes a hollow member having a first portion engageable with the fiber optic cable and a second portion engaging the opposite one of the plurality of walls.
13. The chain link assembly of claim 12, wherein the hollow member has a substantially tubular cross section.
14. The chain link assembly of claim 10, wherein the internal wall is formed with the one of the plurality of walls and an opposite one of the plurality of walls.
15. The chain link assembly of claim 10, wherein the internal wall is separate from and connected to the one of the plurality of walls and an opposite one of the plurality of walls.
16. The chain link assembly of claim 10, wherein the flexible member has a surface engageable with the fiber optic cable, the surface including a low friction material.
17. A cable chain assembly for a mining machine, the cable chain assembly extending along an axis, the assembly comprising:
- a plurality of chain links each having a top wall, a bottom wall, and at least one side wall cooperating to define a compartment opening in the direction of the axis;
- a fiber optic cable extending through the compartment in each of the plurality of chain links, the fiber optic cable extending generally along a wave-shaped path relative to the plurality of chain links;
- a service line supportable in the compartment in each of the plurality of chain links;
- a first member supported in the compartment of one of the plurality of chain links and engageable with the fiber optic cable, the first member positioning the fiber optic cable toward one of the walls of the one of the plurality of chain links; and
- a second member supported in the compartment of a second one of the plurality of chain links and engageable with the fiber optic cable, the second member positioning the fiber optic cable toward one of the walls of the second one of the plurality of chain links;
- wherein the first member and the second member cooperate to position the fiber optic cable along at least a portion of the wave-shaped path.
18. The cable chain assembly of claim 17, wherein at least one of the first member and the second member is flexible.
19. The cable chain assembly of claim 18, wherein each of the first member and the second member includes a compressible member supported on an opposite one of the first plurality of walls.
20. The cable chain assembly of claim 19, wherein the compressible member includes a hollow member having a first portion engaging the fiber optic cable and a second portion engaging the opposite one of the first plurality of walls.
21. The cable chain assembly of claim 17, wherein a third one of the plurality of chain links is connected between the one of the plurality of chain links and the second one of the plurality of chain links, the third one of the plurality of chain links not having a member in the compartment.
22. The cable chain assembly of claim 17, wherein each of the plurality of chain links further include an internal wall dividing the compartment into a first compartment and a second compartment, the fiber optic cable being supported in the first compartment, the service line being supported in the second compartment.
23. The cable chain assembly of claim 17, wherein the first member has a surface engageable with the fiber optic cable, the surface including a low friction material.
24. A chain link assembly for a cable chain assembly in a mining machine, the cable chain assembly extending along an axis, the chain link assembly comprising:
- a chain link having a first wall, a second wall opposite the first wall, and a third wall extending between the first wall and the second wall, the first wall, second wall, and third wall cooperating to define a compartment opening in the direction of the axis, a centerline defined between the first wall, second wall, and third wall and extending parallel to the axis;
- a fiber optic cable supportable in the compartment;
- a service line supportable in the compartment;
- a connector coupled to the third wall; and
- a resilient member supported by the connector and engageable with the fiber optic cable, the resilient member having a portion engageable with the fiber optic cable, the resilient member positioning the fiber optic cable toward one of the first wall and the second wall and away from the centerline at least when the fiber optic cable is in a slack state.
25. The chain link assembly of claim 24, wherein the resilient member is hollow and has a substantially tubular cross section.
26. The chain link assembly of claim 24, wherein another portion of the resilient member is captured between the connector and the other of the first wall and the second wall.
27. The chain link assembly of claim 24, wherein the third wall includes an internal wall dividing the compartment into a first compartment portion and a second compartment portion, the fiber optic cable being supportable in the first compartment portion, the service line being supportable in the second compartment portion.
28. The chain link assembly of claim 24, wherein the portion of the resilient member has a surface engageable with the fiber optic cable, the surface including a low friction material.
29. The chain link assembly of claim 24, wherein the chain link includes a first lug for coupling the chain link to an adjacent chain link and a second lug for coupling the chain link to another adjacent chain link, the chain link defining a length measured between the first lug and the second lug and parallel to the direction of the axis, and wherein the resilient member has a length that is shorter than the length between the first lug and the second lug.
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Type: Grant
Filed: Nov 20, 2013
Date of Patent: Feb 10, 2015
Patent Publication Number: 20140077042
Assignee: Joy MM Delaware, Inc. (Wilmington, DE)
Inventors: Edward F. Niederriter (Fryburg, PA), Shawn W. Franklin (Emlenton, PA), James E. Haughey (Butler, PA)
Primary Examiner: David Bagnell
Assistant Examiner: Michael Goodwin
Application Number: 14/085,516
International Classification: E21C 35/04 (20060101); F16G 13/16 (20060101); E21C 27/20 (20060101); E21F 17/06 (20060101); G02B 6/44 (20060101); E21C 29/14 (20060101); E21F 13/06 (20060101);