Flexible shelving system
Assembly of a structurally sound modular shelving system includes forming an H-shaped base structure, or otherwise-shaped base structure, by releasably hooking a tie beam into a first base piece and a second base piece. A first column member is slid into the first base piece by sliding an insert tab at an end of an elongate body of the first column into a vertical passage through the first base piece. A second column member is similarly slid into a second base piece. A header member is releasably hooked into the first and second columns, the header member extending substantially horizontally between the first and second columns and substantially perpendicularly to the first and second base pieces.
Latest Target Brands, Inc. Patents:
A variety of different types of product displays are used in retail environments. Shelving systems in the retailing industry often include removable or adjustable shelving to support and display products. Generally speaking, the merchandising of a product line, type of product, or product combination, for example, is enhanced through product displays that are aesthetically pleasing, easy to assemble and disassemble, and customizable to suit the display needs of a variety of retail environments and product combinations.
SUMMARYSome aspects of various embodiments relate to assembly of a structurally sound modular shelving system including forming an H- or otherwise-shaped base structure by releasably hooking a tie beam into a mid-section of a first base piece and a mid-section of a second base piece, or at another location along either of the first and second base pieces. A first column member is slid into the first base piece by sliding an insert tab at an end of an elongate body of the first column member into a vertical passage through the mid-section of first base piece, or at another location along the first base piece. A second column member is similarly slid into a second base piece, or at another location along the second base piece. A header member is releasably hooked into the first and second column members, the header member extending substantially horizontally between the first and second column members and substantially perpendicularly to the first and second base pieces.
This summary is not intended to be limiting in nature. Various other aspects and embodiments are contemplated and should be understood with reference to the text and drawings that follow.
Some embodiments have been shown by way of example in the drawings and are described in detail below. As stated above, the intention, however, is not to limit the invention by providing such examples.
DETAILED DESCRIPTIONIn general terms, various embodiments address a versatile shelving system built on a six-piece base unit design that is adapted to provide versatility and allow relatively quick assembly and tear down, as well as being aesthetically pleasing. In some embodiments, the six pieces provide a structurally sound base structural unit which can be built upon to create more complex shelving designs. Although some embodiments incorporate the above-described features, additional and/or alternate features and combinations thereof are contemplated.
As shown in
In some embodiments, the mouth 82C defines an angle A1 of about 30 degrees and is rounded to a radius of curvature R1 of about 0.19 inches, the first spur 82A defines an angle A2 of about 30 degrees and is rounded to a radius of curvature R2 of about 0.25 inches, and the second spur 82B defines an angle A3 of about 30 degrees and is rounded to a radius of curvature R3 of about 0.25 inches. As shown, the mouths 82C, 84C are spaced a distance L1 of about 2.0 inches, the first and second spurs 82A, 82B are each a length L2 of about 1.4 inches, the first and second spurs 82A, 82B are spaced a distance L4 from one another of about 1.4 inches, and the width W1 of the base portion 80 from the midline M is about 1.2 inches. Other dimensions are also contemplated.
As shown in
As shown in
The upper cleat hole 124 is shown in greater detail in
The first and second portions 136, 138 are symmetrical about centerline C20, are spaced a length L20 of about 0.6 inches from one another, have a length L22 of about 0.8 inches, and each have a middle, widened portion 140, a narrowed, first end portion 142, and a narrowed, second end portion 144. The middle widened portions 140 each have a radius of curvature R20 of about 0.5 inches, a length L24 of about 0.5 inches, and a width W20 of about 0.8 inches. The narrowed first and second end portions 142, 144 are substantially similar to one another, each having a width W22 of about 0.6 inches and a length L26 of about 0.3 inches. Other dimensions are also contemplated.
As shown in
The center channel 166, also referred to as a top channel, is substantially U-shaped in transverse cross-section and is centrally received and secured to the bottom side 167 of, and within the main body 164. The center channel 166 defines a front channel 166A, or track, with the main body 164, a middle channel 166B with the main body 164, and a rear channel 166C with the main body 164. As will be subsequently described, the center channel 166 helps the top stretcher 28 receive one or more pieces of backer board material, for example.
The upper track member 182 is optionally formed of appropriate metals and plastics (e.g., stamped and formed sheets of metal). As shown in
As shown in
The lock assembly 202 includes a spring button 216 and a channel member 218. The spring button 216 is shown by itself in
The channel member 218 is shown from a front view in
A substantially similar process is used to assemble and releasably lock the bottom stretcher 30 to the second base leg 26 (
As shown in
After insertion, the first upright 20 is releasably retained and supported in a substantially upright, or vertical, position by the first base leg 24 where the first upright 20 is substantially perpendicular to the first base leg 24. The second upright 22 is optionally similarly inserted into and releasably retained by the second base leg 26 proximate the midpoint ML2 (
As shown in
As previously referenced, a structurally sound, self-supporting structure (e.g., base unit 12A) is formed upon assembling together the six-components—the first and second uprights 20, 22, the first and second base legs 24, 26, and the top and bottom stretchers 28, 30. Additionally, the various tracks, or channels of the top and bottom stretchers 28, 30 and the first and second uprights 20, 22 are substantially aligned upon assembly. In particular, the front, middle, and rear tracks 70A, 70B, 70C of the first upright 20 (as well as corresponding tracks of the second upright 22), the front, middle, and rear tracks 198A, 198B, 198C of the bottom stretcher 30, and the a front, middle, and rear tracks 166A, 166B, 166C of the top stretcher 28, respectively, are substantially aligned with one another and adapted to receive a retailing accessory, such as a back board as will be subsequently described.
Although the upper and lower cleat holes 124, 134 are shown at the longitudinal midpoint ML1 of the first base leg 24, it should be understood that the cleat holes 124, 134 are optionally located at any position along the first base leg 24, for example toward the front of the first base leg 24, toward the back of the first base leg 24, or at a variety of points along either the front portion 96 or the rear portion 98. The second base leg 24 is optionally similarly configured. Additionally or alternatively, the plurality of keyholes 108 in the first base leg 24 are optionally located away from the longitudinal midpoint ML1 of the first base leg 24. For example, rather than the substantially H-shaped base 32, the first base leg 24, second base leg 26 and bottom stretcher 30 optionally form a substantially C-shaped or U-shaped base (not shown), where the keyholes of the respective base legs 24, 26 are located more toward the respective fronts or backs of the base legs 24, 26, for example.
In some embodiments, the base units 12 are placed on and secured to a support surface such as a floor of a store (not shown) using one or more floor anchors similar to the floor anchor 230. For example, as understood with reference to
In view of the foregoing, it should be understood that a variety of different configurations are available with the base units 12. In some embodiments, the heights of the uprights are optionally varied as desired to provide any number of unique displays. As shown in
The second base unit 12B has a third base leg 348 having a third longitudinal midpoint ML3 and a second bottom stretcher 349 tying the third base leg 348 and the second base leg 26 together proximate the second and third longitudinal midpoints ML2, ML3 in a similar manner previously described in association with the first base unit 12A. The second base unit 12B is substantially similar in assembly and components to the first base unit 12A, and includes a third upright 350 inserted into the third base leg 348 and maintained substantially vertically in a manner similar to that previously described in association with the first base unit 12A. However, as shown, the third upright 350 is substantially shorter than the second upright 22. In particular, the third upright 350 optionally has a height generally corresponding to the intermediate set of stretcher slots 72B (obscured, but a position of which is generally designated in
A second top stretcher 352 is secured between the third upright 350 and the second upright 22 at the height of the second set of stretcher slots 72B (obscured, but a position of which is generally designated in
The third base unit 12C is assembled substantially similarly and includes substantially similar components to the first base unit 12A. The third base unit 12C shares the third upright 350 with the second base unit 12B. However, the second base unit 12B has a fourth upright 360 that is substantially shorter than the first upright 20, the second upright 22, and the third upright 350. The fourth upright 360 has inner, upper stretcher slots 360A (obscured, but a position of which is generally designated in
Various accessories are optionally assembled to the base units 12 to facilitate retailing of products, storage of products, or any of a variety of purposes. For example, retailing accessories such as the shelf 240, the decking member 250 (
As one example, the shelf 240 is optionally assembled at any height to the front set of attachment points 66 of the first upright 20 and to a corresponding set of attachment points of the second upright 22 such that the shelf 240 extends forwardly, or projects forward, from the base unit 12A and in particular the front 38 of the first upright 20 and front of the second upright 22. In some embodiments, a second shelf 240A is secured to back sets of attachment points of the first and second uprights (not shown) such that the second shelf 240A extends rearwardly from the first base unit 12A and in particular the back 39 of the first upright 20 and back of the second upright 22. If desired, the first shelf 240 and the second shelf 240A are assembled at the height of the top stretcher 28 such that the top stretcher 28 extends between the upper support surface 248 of the first shelf 240 and an upper support surface 248A of the second shelf 240A, and the top surface 165 of the top stretcher 28 is substantially coplanar with the upper support surfaces 248, 248A to combine with them to form a substantially continuous first support surface S1 extending both forwardly and rearwardly from the first base unit 12A.
Additionally, a second stretcher 28A is optionally secured between the first and second uprights 20, 22 at the third set of inner stretcher slots 72C (obscured, but a position of which is generally designated in
If desired, decking members and bumper members, such as the decking member 250 and bumper member 300 are optionally secured to the base units 12. In some embodiments, the first tab 256 (
As show in
With respect to the bumper member 300 and the first base unit 12A and as shown in
As shown
In
Although the backer board 280 is optionally received in the middle tracks described, the backer board 280 is optionally received in the front tracks of the top stretcher 28, the first and second uprights 20, 22 and the bottom stretcher 30 with a second backer board (not shown) received in the rear tracks of the top stretcher 28, the first and second uprights 20, 22 and the bottom stretcher 30. In some embodiments, the backer board 280 is optionally used as a shear panel to provide additional lateral support to the first base unit 12A, although the backer board 280 is generally not necessary to provide a structurally sound, substantially rigid base unit according to various embodiments.
In
The ease of assembly and versatility of the system 10 encourage efficient shelving set up and promote retail sales in a variety of different applications, although a variety of additional and/or alternate features are optionally accomplished with embodiments of the system 10. Various modifications and additions can be made to the embodiments discussed without departing from the scope of the present invention. For example, while the embodiments described above refer to particular features, the scope of this invention also includes embodiments having different combinations of features and embodiments that do not include all of the described features. Accordingly, the scope of the present invention is intended to embrace all such alternatives, modifications, and variations as fall within the scope of the claims, together with all equivalents thereof.
In the description, reference is made to the accompanying drawings, which form a part hereof, and in which is shown by way of illustration specific embodiments in which the invention may be practiced. In this regard, directional terminology, such as “top,” “bottom,” “front,” “back,” “left,” “right,” etc., is used with reference to the orientation of the Figure(s) being described. Because components of the various embodiments can be positioned in a number of different orientations, the directional terminology is used for the purposes of illustration and is in no way limiting. The detailed description, therefore, is not to be taken in a limiting sense, and the scope of the present invention is defined by the appended claims.
Claims
1. A modular shelving system comprising:
- a first upright that extends from a top end to a bottom end, defines a front, a back, an inner side, and an outer side, and has an inner channel, an outer channel, a plurality of vertically aligned and regularly spaced front slots, a plurality of vertically aligned and regularly spaced back slots, an upper pair of inner slots formed proximate the top end, and an upper pair of outer slots formed proximate the top end, the first upright including: a first body having an upper end and a bottom end, and a first cleat having a base portion secured in the bottom end of the first body and a narrowed, nose portion extending away from the bottom end of the first body;
- a second upright that extends from a top end to a bottom end, defines a front, a back, an inner side, and an outer side, and has an inner channel, an outer channel, a plurality of vertically aligned and regularly spaced front slots, a plurality of vertically aligned and regularly spaced back slots, an upper pair of inner slots formed proximate the top end of the second upright, and an upper pair of outer slots formed proximate the top end of the second upright, the second upright including: a second body having an upper end and a bottom end, and a second cleat having a base portion secured in the bottom end of the second body and a narrowed, nose portion extending away from the bottom end of the second body;
- an upright spanner including: a span portion having a top side and a bottom side and extending substantially horizontally between the first and second uprights from a first end to a second end, the span portion having a top channel aligned with each of the inner channels of the first and second uprights, respectively; a first end bracket secured to the first end of the span portion and having a first pair of hook-shaped prongs releasably secured into the upper pair of inner slots of the first upright; and a second end bracket secured to the second end of the span portion and having a first pair of hook-shaped prongs releasably secured into the upper pair of inner slots of the second upright; and
- a first rail and a second rail, each of the first and second rails defining a top surface, an inner surface, an outer surface, and a bottom surface and having an upper cleat hole formed in the top surface, a lower cleat hole formed in the bottom surface, a plurality of inner insert holes formed in the inner surface, and a plurality of outer insert holes formed in the outer surface, the first cleat of the first upright being slidably received in the upper and lower cleat holes of the first rail and the second cleat of the second upright being slidably received in the upper and lower cleat holes of the second rail such that the first and second uprights are supported substantially vertically by the first and second rails, respectively; and
- a rail spanner including: an intermediate portion having a top side and a bottom side opposite the top side and extending between the first and second rails from a first end of the rail spanner to a second end of the rail spanner, the intermediate portion having an upper channel formed in the top side, the upper channel being aligned with the inner channels of the first and second uprights, respectively; a first retaining claw connected to the first end of the rail spanner and including a plurality of insert tabs releasably secured in the inner insert holes of the first rail; and a second retaining claw connected to the second end of the rail spanner and including a plurality of insert tabs releasably secured in the inner insert holes of the second rail, wherein the first and second retaining claws each include a lock assembly comprising a spring button, a lever, and a channel member having a button hole, and the lever is depressed to actuate the spring button within the button hole.
2. The system of claim 1, wherein the second upright has a lower pair of outer slots formed in the outer side of the second upright, the lower pair of outer slots being formed below the upper pair of outer slots, the system further comprising:
- a third upright that is substantially shorter than the second upright, extends from a top end to a bottom end, defines a front, a back, an inner side, and an outer side, and has an inner channel and an outer channel, a plurality of vertically aligned and regularly spaced front slots, a plurality of vertically aligned and regularly spaced back slots, an upper pair of inner slots formed proximate the top end of the third upright, and an upper pair of outer slots formed proximate the top end of the third upright, the third upright including a third body having an upper end and a bottom end and a third cleat having a base portion secured in the bottom end of the third body and a narrowed, nose portion extending away from the bottom end of the third body; and
- a second upright spanner extending substantially horizontally between the second and third uprights, the second upright spanner being releasably secured in the lower pair of outer slots of the second upright and the upper pair of inner slots of the third upright.
3. The system of claim 2, wherein the rail spanner is a first rail spanner and the system further comprises:
- a second rail spanner substantially similar to the first rail spanner; and
- a third rail substantially similar to the second rail, the second rail spanner being releasably secured in the outer insert holes of the second rail and in a plurality of inner insert holes of the third rail, and further wherein the third cleat of the third upright is slidably received in an upper cleat hole and a lower cleat hole formed in the third rail such that the third upright is supported substantially vertically by the third rail.
4. The system of claim 1, further comprising a backer board having an outer perimeter, where a portion of the outer perimeter is secured in the inner channels of the first and second uprights, respectively.
5. The system of claim 4, wherein another portion of the outer perimeter is secured in the upper channel of the rail spanner.
6. The system of claim 1, further comprising first and second decking members maintained by the first and second rails.
7. The system of claim 6, wherein the first and second decking members each have a substantially planar upper surface, the substantially planar upper surfaces of the first and second decking members being maintained substantially coplanar to one another by the first and second rails.
8. The system of claim 1, wherein the narrowed nose portion of the first cleat forks into a first spur and a second spur and the lower cleat hole of the first rail includes a first portion for receiving the first spur and a second portion for receiving the second spur, the first and second portions being separate from one another.
9. The system of claim 1, further comprising a first shelving member having a substantially planar top surface and a pair of attachment brackets, the pair of attachment brackets of the first shelving member being releasably secured in the front slots of the first and second uprights such that the first shelving member projects frontward from the first and second uprights.
10. The system of claim 9, wherein the upright spanner is a first upright spanner and the system further comprises:
- a second upright spanner substantially similar to the first upright spanner and releasably secured to the inner sides of the first and second uprights, respectively, the second upright spanner having a top surface; and
- a second shelving member having a substantially planar top surface and a pair of attachment brackets, the pair of attachment brackets of the second shelving member being releasably secured in the back slots of the first and second uprights such that the second shelving member projects backward from the first and second uprights, wherein the substantially planar top surfaces of the first and second shelving members and the top surface of the second upright spanner are substantially coplanar to define a substantially continuous support surface.
11. A method of assembling a modular shelving system, the method comprising:
- providing the modular shelving system of claim 1,
- forming an H-shaped base structure by releasably hooking the rail spanner into a mid-section of the first rail and a mid-section of the second rail;
- placing the H-shaped base structure on a support surface;
- sliding the first upright into the top surface of the first rail by grasping the first body of the first upright and sliding the narrowed, nose portion of the first cleat extending from the bottom end of the first body into the upper and lower cleat holes of the first rail such that the narrowed, nose portion of the first cleat and an upper, wider portion of the first cleat engage the first rail;
- sliding the second upright into the top surface of the second rail by grasping the second body of the second upright and sliding the second cleat at the bottom end of the second body of the second upright into the upper and lower cleat holes of the second rail; and
- releasably hooking the upright spanner into the first and second uprights such that the upright spanner extends substantially horizontally between the first and second uprights and substantially perpendicularly to the first and second rails, the upright spanner including a first pair of hook-shaped prongs at the first end bracket and the second pair of hook-shaped prongs at the second end bracket.
12. The method of claim 11, wherein the rail spanner includes the first retaining claw at the first end of the rail spanner, the first retaining claw having the plurality insert tabs which are substantially mushroom-shaped, each of the substantially mushroom-shaped insert tabs having a narrowed base portion and a widened cap portion, wherein the first rail has the plurality of inner insert holes, each of the inner insert holes having a widened top portion and a narrowed lower portion, and further wherein releasably hooking the rail spanner into the first rail includes inserting the widened cap portions of the plurality of substantially mushroom-shaped insert tabs into the widened top portions of the plurality of inner insert holes and sliding the first retaining claw downwardly such that the widened cap portions of the plurality of substantially mushroom-shaped insert tabs are retained behind the narrowed lower portions of the plurality of inner insert holes.
13. The method of claim 11, wherein the rail spanner is secured to the first and second rails such that a top portion of the rail spanner projects above the top surface of the first rail and the top surface of the second rail.
2787382 | April 1957 | Williams |
2956688 | October 1960 | Galassi |
2958427 | November 1960 | Bianchi |
2991889 | July 1961 | Levy et al. |
3040905 | June 1962 | Gingher et al. |
3044632 | July 1962 | Schild |
3081718 | March 1963 | Shoffner |
3159437 | December 1964 | Jentzen |
3186363 | June 1965 | Moore |
3200775 | August 1965 | Peters |
3209709 | October 1965 | Shoffner |
3297374 | January 1967 | Radek |
3316863 | May 1967 | Zock |
3346124 | October 1967 | Sobel |
3502292 | March 1970 | Yoder |
3598066 | August 1971 | Polezoes et al. |
3601256 | August 1971 | Bowers, Jr. et al. |
3601346 | August 1971 | Fenwick et al. |
3602159 | August 1971 | Marschak |
3626870 | December 1971 | Schild |
3640389 | February 1972 | Snyder |
3856148 | December 1974 | Olinick |
D243891 | April 5, 1977 | Snyder |
4055253 | October 25, 1977 | Oztekin |
4064996 | December 27, 1977 | Shillum |
4065904 | January 3, 1978 | Taylor et al. |
4287994 | September 8, 1981 | Klein |
4312086 | January 26, 1982 | Bianco |
4450775 | May 29, 1984 | Brendle |
4460097 | July 17, 1984 | Darnell, II et al. |
4564111 | January 14, 1986 | Suttles |
4607754 | August 26, 1986 | Wolf |
4646656 | March 3, 1987 | Marschak |
4850285 | July 25, 1989 | Suttles |
4919282 | April 24, 1990 | Duff et al. |
D321100 | October 29, 1991 | Dorrell |
5295446 | March 22, 1994 | Schafer |
5313891 | May 24, 1994 | Suttles |
5348170 | September 20, 1994 | Thornley et al. |
5433327 | July 18, 1995 | Benvenuti et al. |
5490600 | February 13, 1996 | Bustos |
5531168 | July 2, 1996 | Towfigh |
5538213 | July 23, 1996 | Brown |
5607070 | March 4, 1997 | Hellyer |
5660287 | August 26, 1997 | Tryon |
D397562 | September 1, 1998 | DePottey et al. |
5871108 | February 16, 1999 | White |
5890607 | April 6, 1999 | Maglione |
5918750 | July 6, 1999 | Jackson |
6029833 | February 29, 2000 | Yeh |
D427457 | July 4, 2000 | Heiny et al. |
D431937 | October 17, 2000 | Heiny et al. |
6164467 | December 26, 2000 | DePottey et al. |
D440433 | April 17, 2001 | Heiny et al. |
D441571 | May 8, 2001 | Heiny et al. |
6223916 | May 1, 2001 | Enos |
6422523 | July 23, 2002 | Weshler |
6561365 | May 13, 2003 | Bustos |
6581787 | June 24, 2003 | Barrett et al. |
6585120 | July 1, 2003 | Robertson |
6669037 | December 30, 2003 | Ahn |
D495531 | September 7, 2004 | Allshouse et al. |
7270242 | September 18, 2007 | Liu |
D554919 | November 13, 2007 | Clark et al. |
7448634 | November 11, 2008 | Raub |
7611111 | November 3, 2009 | Costa et al. |
20040055514 | March 25, 2004 | De Land et al. |
20040211741 | October 28, 2004 | Bustos et al. |
20070267375 | November 22, 2007 | Battaglia et al. |
20080128319 | June 5, 2008 | Noble Colin et al. |
- Robert D. Peota et al., Flexible Shelving System, Design Patent U.S. Appl. No. 29/324,104, filed Sep. 5, 2008, 21 pages.
- Lozier, Catalog, See-Thru Island Extension Sections, http://www.lozier.com/Pages/BrowseCatalog.asp, Jun. 1, 2005, p. 116.
- Lozier, Catalog, Open Back System, http://www.lozier.com/Pages/BrowseCatalog.asp, Jun. 1, 2005, p. 133.
- Lozier, Catalog, Uprites, http://www.lozier.com/Pages/BrowseCatalog.asp, Feb. 16, 2007, p. 120.
- Lozier, Catalog, Steel Display Deck, http://www.lozier.com/Pages/BrowseCatalog.asp, Nov. 1, 2007, p. 134.
- Syndicate Systems, Inc., Catalog, E-Line Store Fixturing System Accessories, Dec. 28, 1998, p. 200.
- Madix Store Fixtures, Product Catalog, May 2005, 160 pages.
- Streater, Inc., Product Catalog, Nov. 15, 2006, 71 pages.
- Steven C. Thompson, Statements Regarding Information Submission, Feb. 5, 2009, 13 pages.
Type: Grant
Filed: Sep 5, 2008
Date of Patent: Oct 4, 2011
Patent Publication Number: 20100059467
Assignee: Target Brands, Inc. (Minneapolis, MN)
Inventors: Robert D. Peota (Minneapolis, MN), Robert D. Yoder (Middlebury, IN), Andrew A. Enyart (Middlebury, IN), Mark A. Campbell (Middlebury, IN), Steven C. Thompson (Elkhart, IN)
Primary Examiner: Darnell M Jayne
Assistant Examiner: Devin Barnett
Attorney: Griffiths & Seaton PLLC
Application Number: 12/205,542
International Classification: A47B 43/00 (20060101);