Adiabatic cooling system
An adiabatic cooling system including a controller is operable to determine a time period between a first cycle in a recovery mode and a second cycle in the recovery mode. If the time period is less than a first preset time period, then there is a first time lapse before the controller enters the fluid supply mode, and if the time period is greater than a second preset time period, then there is a second time lapse before the controller enters the fluid supply mode, and the first time lapse is greater than the second time lapse.
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The present invention relates to adiabatic cooling systems.
SUMMARYIn one embodiment, the invention provides an adiabatic cooling system including a housing, a heat exchanger coupled to the housing, and the heat exchanger configured to cool a working fluid. The system further includes an evaporative panel coupled to the housing and a fan coupled to the housing and operable to draw an airflow through the evaporative panel and the heat exchanger to cool the working fluid within the heat exchanger. A fluid supply circuit is configured to receive a fluid from a fluid supply, the fluid supply circuit includes a supply valve operable to control fluid flow from the fluid supply through the fluid supply circuit to deliver the fluid to the evaporative panel to wet the evaporative panel using fluid from the fluid supply. A collector is coupled to the housing and configured to receive a recovery fluid from the evaporative panel. A fluid level sensor configured to detect a recovery fluid level in the collector. A recovery fluid circuit is in fluid communication with the collector, the recovery fluid circuit including a recovery valve operable to control fluid flow through the recovery fluid circuit to deliver the recovery fluid to the evaporative panel to wet the evaporative panel using recovery fluid from the collector. A controller is in communication with the fluid level sensor and the controller operable to control operation of the fan, the supply valve, and the recovery valve. When the recovery fluid level in the collector is less than a first predetermined amount, the controller operates in a fluid supply mode where the supply valve is open and the fluid supply circuit directs the fluid from the fluid supply to the evaporative panel to wet the evaporative panel using the fluid from the fluid supply. When the recovery fluid level in the collector is greater than a second predetermined amount, the controller operates in a recovery mode where the recovery valve is open and the recovery fluid circuit directs the recovery fluid from the collector to the evaporative panel to wet the evaporative panel using the recovery fluid from the collector. The controller is operable to determine a time period between a first cycle in the recovery mode and a second cycle in the recovery mode, if the time period is less than a first preset time period, then there is a first time lapse before the controller enters the fluid supply mode, and if the time period is greater than a second preset time period, then there is a second time lapse before the controller enters the fluid supply mode, and wherein the first time lapse is greater than the second time lapse.
In another embodiment, the invention provides a method of controlling an adiabatic cooling system including an evaporative panel and a heat exchanger, the method includes wetting an evaporative panel with a fluid, collecting, in a collector, a recovery fluid from the evaporative panel, and determining a fluid level in the collector. The method further includes operating in a fluid supply mode when the fluid level in the collector is less than a first predetermined amount, the fluid supply mode includes wetting the evaporative panel using fluid from a fluid supply. The method further includes operating in a recovery mode when the fluid level in the collector is greater than a second predetermined amount, the recovery mode includes wetting the evaporative panel using fluid from the collector. The method further includes determining a time period between a first cycle in the recovery mode and a second cycle in the recovery mode, if the time period is less than a first preset time period, then there is a first time lapse before entering the fluid supply mode from the recovery mode, and if the time period is greater than a second preset time period, then there is a second time lapse before entering the fluid supply mode from the recovery mode, and the first time lapse is greater than the second time lapse.
Before any constructions of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other constructions and of being practiced or of being carried out in various ways.
DETAILED DESCRIPTIONReferring to
The heat exchangers 14 are coupled to the housing 20 in a V-shaped orientation in the illustrated embodiment. A working fluid (e.g., freon, carbon dioxide (CO2), brine, or any other suitable working fluid is circulated through the heat exchangers 14. The system 10 is operable to cool the working fluid and the system 10 supplies the cooled working fluid to any suitable component that requires cooling and the cooled working fluid. The fans 12 draw the airflow 16 across the heat exchangers 14 such that heat from the working fluid is transferred to the airflow 16 thereby cooling the working fluid, which results in heating the airflow 16 that is exhausted from the system. In the illustrated embodiment, the fans 12 are located above and between the heat exchangers 14 such that the airflow 16 is drawn through the heat exchangers 14, between the heat exchangers 14 and then up and through the fans 12 and exhausted from the system 10.
As discussed in greater detail below, under certain ambient air conditions the outer and inner evaporative panels 26, 28 are dry or not wetted by the system 10 such that the panels 26, 28 have little to no impact on the temperature of the airflow 16 drawn across the panels 26, 28. Under other ambient air conditions the outer and inner evaporative panels 26, 28 are wetted, which cools the airflow 16 before the airflow 16 is drawn through the heat exchangers 14 to cool the working fluid.
Referring to
Referring to
With continued reference to
Referring to
Referring to
In the dry mode, the evaporative panels 26, 28 are not wetted by the circuits 30, 48 of the adiabatic cooling system 10. That is, the adiabatic mode is disabled such that the fluid supply valve 36 is closed such that fluid from the fluid supply 32 is prevented from entering the fluid supply circuit 30 and just the fans are used to cool the working fluid in the heat exchangers 14 Airflow 16 enters the housing 20 and moves through the dry evaporative panels 26, 28 and flows through the heat exchangers 14. As a result, a temperature of the working fluid decreases while a temperature of the airflow increases. The airflow 16 flows out of the housing 20 through the fans 12
In the illustrated embodiment, the controller 40 is operable to control and operate the fans 12 at variable speeds in a range from a minimum fan speed (lowest airflow) to a maximum fan speed (highest airflow). The fan speed is controlled between the minimum and maximum speeds according to a setpoint (e.g., temperature or pressure of working fluid in the heat exchangers 14) that is different depending on features of the system 10 (e.g., size, application, geographic location, etc.). In one embodiment, the system 10 monitors the pressure of the working fluid at the outlet of the heat exchangers 14. If the pressure is higher than a setpoint, fan speed is increased. If the pressure is lower than a setpoint, fan speed is decreased. The gradient by which the fan speed is increased or decreased depends on the difference between the sensed pressure and the setpoint pressure. In another embodiment, the system 10 monitors the temperature of the working fluid at the outlet of the heat exchangers 10. If the temperature is greater than a setpoint, fan speed is increased. If the temperature is lower than the setpoint, fan speed is decreased. The gradient by which the fan speed is increased or decreased depends on the temperature difference between the sensed temperature and the setpoint temperature.
As shown in the flow chart in
In the adiabatic mode, the system 10 is designed to minimize water consumption through the control and operation of the recovery fluid circuit 48 and the fluid supply circuit 30. More specifically, control of the system 10 is optimized using an adjustable time lapse to reduce continuous switching between the wetting of the outer evaporative panels 26 using the fluid supply circuit 30 and wetting of the inner evaporative panels 28 using the recovery fluid circuit 48, which minimizes the use or consumption of water from the fluid supply 32.
In the adiabatic mode, the controller 40 monitors the fluid level in the collector 42 using the fluid level sensor 44. When the recovery fluid level in the collector 42 is less than a predetermined amount, the controller 40 operates in a fluid supply mode (
When the controller 40 determines that the recovery fluid level in the collector 42 is greater than a predetermined amount, the controller 40 operates in a recovery mode (
The controller 40 determine a time period between a first cycle in the recovery mode and a second cycle in the recovery mode. That is, the controller 40 determine the amount of time that has passed since the system 10 last entered the recovery mode from the fluid supply mode. If the time period is less than a first preset time period, then there is a first time lapse before the controller 40 enters the fluid supply mode. If the time period is greater than a second preset time period, then there is a second time lapse before the controller 40 enters the fluid supply mode with the first time lapse being greater than the second time lapse. If the time period between the first cycle in the recovery mode and the second cycle in the recovery mode is greater than the first preset time period and less than the second preset time period, then there is a third time lapse before the controller enters the fluid supply mode, the third time lapse is less than the first time lapse and greater than the second time lapse. The third time lapse is proportional to a ratio of the difference between the second time lapse and the first time lapse and a difference between the second preset time period and the first preset time period.
The graph of
Referring to
Various additional features and advantages of the invention are set forth in the following claims.
Claims
1. An adiabatic cooling system comprising:
- a housing;
- a heat exchanger coupled to the housing, the heat exchanger configured to cool a working fluid;
- an evaporative panel coupled to the housing;
- a fan coupled to the housing and operable to draw an airflow through the evaporative panel and the heat exchanger to cool the working fluid within the heat exchanger;
- a fluid supply circuit configured to receive a fluid from a fluid supply, the fluid supply circuit includes a supply valve operable to control fluid flow from the fluid supply through the fluid supply circuit to deliver the fluid to the evaporative panel to wet the evaporative panel using fluid from the fluid supply;
- a collector coupled to the housing and configured to receive a recovery fluid from the evaporative panel;
- a fluid level sensor configured to detect a recovery fluid level in the collector;
- a recovery fluid circuit in fluid communication with the collector, the recovery fluid circuit including a recovery valve operable to control fluid flow through the recovery fluid circuit to deliver the recovery fluid to the evaporative panel to wet the evaporative panel using recovery fluid from the collector; and
- a controller in communication with the fluid level sensor and the controller operable to control operation of the fan, the supply valve, and the recovery valve,
- wherein when the recovery fluid level in the collector is less than a first predetermined amount, the controller operates in a fluid supply mode where the supply valve is open and the fluid supply circuit directs the fluid from the fluid supply to the evaporative panel to wet the evaporative panel using the fluid from the fluid supply,
- wherein when the recovery fluid level in the collector is greater than a second predetermined amount, the controller operates in a recovery mode where the recovery valve is open and the recovery fluid circuit directs the recovery fluid from the collector to the evaporative panel to wet the evaporative panel using the recovery fluid from the collector,
- wherein the controller is operable to determine a time period of a first cycle in the fluid supply mode, wherein the time period is an amount of time between a first cycle in the recovery mode and a second cycle in the recovery mode, determining whether the time period is less than a first preset time period or greater than a second preset time period, if the time period is less than the first preset time period, then there is a first time lapse before the controller enters a second cycle in the fluid supply mode, and if the time period is greater than the second preset time period, then there is a second time lapse before the controller enters the second cycle in the fluid supply mode, and wherein the first time lapse is greater than the second time lapse.
2. The adiabatic cooling system of claim 1, wherein if the time period between the first cycle in the recovery mode and the second cycle in the recovery mode is greater than the first preset time period and less than the second preset time period, then there is a third time lapse before the controller enters the second cycle in the fluid supply mode, the third time lapse is less than the first time lapse and greater than the second time lapse.
3. The adiabatic cooling system of claim 2, wherein the third time lapse is proportional to a ratio of a difference between the second time lapse and the first time lapse and a difference between the second preset time period and the first preset time period.
4. The adiabatic cooling system of claim 1, wherein the evaporative panel is a first evaporative panel coupled to the housing and further comprising a second evaporative panel coupled to the housing,
- wherein in the fluid supply mode, the fluid supply circuit directs the fluid from the fluid supply to wet the first evaporative panel, and
- wherein in the recovery mode, the recovery fluid circuit directs the recovery fluid from the collector to wet the second evaporative panel.
5. The adiabatic cooling system of claim 1, wherein the recovery fluid circuit is a first recovery fluid circuit, the adiabatic cooling system further comprising a second fluid recovery fluid circuit operable to deliver the recovery fluid from the collector to the evaporative panel,
- wherein the controller is operable to enable operation of the second fluid recovery circuit in response to the recovery fluid level in the collector sensed by the fluid level sensor.
6. The adiabatic cooling system of claim 5, further comprising a first pump in communication with the first recovery circuit and configured to pump the recovery fluid from the collector to the evaporative panel and a second pump in communication with the second recovery fluid circuit and configured to pump the recovery fluid from the collector to the evaporative panel.
7. The adiabatic cooling system of claim 1, further comprising
- a temperature sensor in communication with the controller to determine an external air temperature; and
- an air humidity sensor in communication with the controller to determine an external relative humidity,
- wherein the controller is operable to operate the adiabatic cooling system in a dry mode where the supply valve is closed and the recovery mode is disabled in response to the external air temperature being less than a reference temperature and the external relative humidity being greater than a reference humidity.
8. The adiabatic cooling system of claim 1, wherein the supply valve is closed when the controller operates in the recovery mode to inhibit fluid flow from the fluid supply to the evaporative panel.
9. The adiabatic cooling system of claim 1, wherein the controller, while operating in the recovery mode, is operable to determine when the recovery fluid level is below the first predetermined amount and the second predetermined amount and when the recovery fluid level is below the first predetermined amount and the second predetermined amount, the controller operates the adiabatic cooling system in the fluid supply mode.
10. The adiabatic cooling system of claim 1, wherein the first predetermined amount of recovery fluid in the collector is equal to the second predetermined amount of recovery fluid in the collector.
11. A method of controlling an adiabatic cooling system including an evaporative panel, a heat exchanger, and a controller configured to perform the method, the method comprising:
- wetting the evaporative panel with a fluid;
- collecting, in a collector, a recovery fluid from the evaporative panel;
- determining a fluid level in the collector;
- operating in a fluid supply mode when the fluid level in the collector is less than a first predetermined amount, the fluid supply mode includes wetting the evaporative panel using fluid from a fluid supply;
- operating in a recovery mode when the fluid level in the collector is greater than a second predetermined amount, the recovery mode includes wetting the evaporative panel using fluid from the collector;
- determining a time period of a first cycle in the fluid supply mode, wherein the time period is an amount of time between a first cycle in the recovery mode and a second cycle in the recovery mode, determining whether the time period is less than a first preset time period or greater than a second preset time period, if the time period is less than the first preset time period, then there is a first time lapse before entering a second cycle in the fluid supply mode from the recovery mode, and if the time period is greater than the second preset time period, then there is a second time lapse before entering the second cycle in the fluid supply mode from the recovery mode, and the first time lapse is greater than the second time lapse.
12. The method of claim 11, further comprising determining whether the time period between the first cycle in the recovery mode and the second cycle in the recovery mode is greater than the first preset time period and less than the second preset time period, and if so, then there is a third time lapse before entering the second cycle in the fluid supply mode, the third time lapse is less than the first time lapse and greater than the second time lapse.
13. The method of claim 12, further comprising calculating the third time lapse as proportional to a ratio of a difference between the second time lapse and the first time lapse and a difference between the second preset time period and the first preset time period.
14. The method of claim 11, further comprising
- determining an external air temperature;
- determining an external relative humidity;
- operating the adiabatic cooling system in a dry mode where both the fluid supply mode and the recovery mode are disabled in response to the external air temperature being less than a reference temperature and/or the external relative humidity being greater than a reference humidity.
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Type: Grant
Filed: Jul 5, 2023
Date of Patent: Apr 29, 2025
Patent Publication Number: 20250012461
Assignee: Modine Manufacturing Company (Racine, WI)
Inventors: Roberto Benedetti (Pocenia), Andrea Tullis (Pocenia), Anedy Vuaran (Pocenia)
Primary Examiner: Tavia Sullens
Application Number: 18/723,230
International Classification: F24F 5/00 (20060101); F24F 13/30 (20060101); F24F 110/10 (20180101); F24F 110/20 (20180101);