Patents by Inventor Caleb T. Nelson
Caleb T. Nelson has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 12287502Abstract: A light control film is described comprising a light input surface and alight output surface opposite the light input surface; alternating transmissive regions and absorptive regions disposed between the light input surface and the light output surface, wherein the absorptive regions comprise light-absorbing or light-reflecting particles and a dried aqueous dispersion of an organic polymer. The light control film can have improved on-axis transmission in combination with sufficiently high sheet resistance such that the film does not detract from the responsiveness of a touch screen of an electronic device. Also described is a coated article and method of making.Type: GrantFiled: June 3, 2020Date of Patent: April 29, 2025Assignee: 3M INNOVATIVE PROPERTIES COMPANYInventors: Daniel J. Schmidt, Kevin W. Gotrik, James E. Lockridge, Caleb T. Nelson, Bradley L. Givot, Morgan A. Priolo, Luke A. Schroeder
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Publication number: 20250130352Abstract: The present disclosure provides a coated microstructured film (100a-c). The coated film includes microstructures (110) extending across a first surface of the microstructured film (100a-e) and a coating (130) on a first portion of at least some of the microstructures (110). The coating (130) includes one or more polyelectrolytes and has an average thickness T. A second portion of the coated microstructures either lacks the coating or has the coating with an average thickness of no more than 50% of T. The coating (130) is essentially free of any light absorptive material. A method of making the coated microstructured film (100a-c) is also provided. The method includes obtaining a microstructured film (100a), applying a coating (130) containing one or more polyelectrolytes to at least some of the microstructures (110), and removing at least some of the coating (130) from a second portion of the coated microstructures. Additionally, the present disclosure provides a method of making a light control film (110d.Type: ApplicationFiled: August 15, 2022Publication date: April 24, 2025Inventors: Daniel J. Schmidt, Morgan A. Priolo, Caleb T. Nelson, Kevin W. Gotrik
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Patent number: 12263656Abstract: Materials and methods useful in forming nano-scale features on substrates, and articles such as optical films incorporating such nano-scale patterned substrates.Type: GrantFiled: November 8, 2019Date of Patent: April 1, 2025Assignee: 3M INNOVATIVE PROPERTIES COMPANYInventors: Henrik B. van Lengerich, Karl K. Stensvad, Edwin L Kusilek, Matthew S. Stay, Caleb T. Nelson, Christopher S. Lyons, Moses M. David, Jeffrey L. Solomon, Martin B. Wolk, Nicholas C. Erickson, James Zhu, James M. Nelson
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Publication number: 20250067914Abstract: A light control film is described comprising alternating transmissive regions and absorptive regions disposed between the light input surface and the light output surface. The absorptive regions have an aspect ratio of at least 30. In some embodiments, an absorptive layer or reflective layer is disposed between the alternating transmissive regions and absorptive regions and the light input surface and/or light output surface. In another embodiment, the alternating transmissive regions comprise an absorptive material. The light control film can exhibit low transmission of visible light and high transmission of near infrared light. Also described is a light detection system comprising such light control films and a microstructured film.Type: ApplicationFiled: November 12, 2024Publication date: February 27, 2025Inventors: Daniel J. Schmidt, Caleb T. Nelson, Kevin W. Gotrik, Raymond J. Kenney, Kenneth A. Epstein, Gary T. Boyd, Corey D. Balts, Morgan A. Priolo, John A. Wheatley, Elisa M. Cross
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Patent number: 12235577Abstract: Methods of forming an array of patterns on a substrate are provided. An array of protective tiles formed from a protectant resin is provided to cover an array of sub-regions on the substrate. An array of patterns is formed on the substrate by sequentially repeating steps (i) and (ii) for each sub-region: (i) removing the protective tile from one of the sub-regions to expose the first major surface underneath; and (ii) forming a pattern on the exposed first major surface within the one of the sub-regions.Type: GrantFiled: December 8, 2021Date of Patent: February 25, 2025Assignee: 3M INNOVATIVE PROPERTIES COMPANYInventors: Lucas J. Hunt, Ashley R. Sonnier, James Zhu, Edwin L. Kusilek, Paul B. Armstrong, William B. Kolb, Caleb T. Nelson, Jeffrey L. Solomon, James M. Nelson, Samuel R. Hei, David J. Tarnowski, Henrik B. van Lengerich
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Patent number: 12201005Abstract: An optical system includes an optical film curved about a first axis and a light control film curved about the first axis. The light control film can be disposed between a light source and the optical film. The optical film includes a microstructured first major surface and an opposing second major surface. The microstructured first major surface defines a linear Fresnel lens including a plurality of Fresnel elements extending longitudinally along the first axis. The first major surface of the optical film faces the light control film. The light control film can include a plurality of alternating optically transmissive and optically absorptive regions extending longitudinally along the first axis such that in a cross-section orthogonal to the first axis, for at least a majority of the optically transmissive regions, a centerline between adjacent optically absorptive regions is substantially normal to a major surface of the light control film.Type: GrantFiled: April 23, 2024Date of Patent: January 14, 2025Assignee: 3M INNOVATIVE PROPERTIES COMPANYInventors: Tao Liu, Gary T. Boyd, Daniel J. Schmidt, Caleb T. Nelson, Owen M. Anderson, Tri D. Pham, Encai Hao, Shu-Ching Fan
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Patent number: 12174407Abstract: A light control film is described comprising alternating transmissive regions and absorptive regions disposed between the light input surface and the light output surface. The absorptive regions have an aspect ratio of at least 30. In some embodiments, an absorptive layer or reflective layer is disposed between the alternating transmissive regions and absorptive regions and the light input surface and/or light output surface. In another embodiment, the alternating transmissive regions comprise an absorptive material. The light control film can exhibit low transmission of visible light and high transmission of near infrared light. Also described is a light detection system comprising such light control films and a microstructured film.Type: GrantFiled: December 2, 2019Date of Patent: December 24, 2024Assignee: 3M INNOVATIVE PROPERTIES COMPANYInventors: Daniel J. Schmidt, Caleb T. Nelson, Kevin W. Gotrik, Raymond J. Kenney, Kenneth A. Epstein, Gary T. Boyd, Corey D. Balts, Morgan A. Priolo, John A. Wheatley, Elisa M. Cross
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Publication number: 20240411061Abstract: A light control film includes a two-dimensional array of projections arranged across the light control film. A square of a magnitude of a Fourier transform frequency spectrum of the projections includes a plurality of distinct peaks separated by one or more valleys. The peaks and the one or more valleys have respective averages Pavg and Vavg, Pavg/Vavg?5, such that when light from a substantially Lambertian light source is incident on the light control film, the light control film transmits the incident light with the transmitted light propagating along a transmission axis and having an intensity profile having a full width at half maximum of less than about 120 degrees in each cross-section of the intensity profile that comprises the transmission axis.Type: ApplicationFiled: October 17, 2022Publication date: December 12, 2024Inventors: Raymond J. Kenney, Yehuda E. Altabet, John M. DeSutter, Kenneth A.P. Meyer, Nicholas C. Erickson, Martin B. Wolk, James M. Nelson, Daniel J. Schmidt, Caleb T. Nelson
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Publication number: 20240342711Abstract: The present disclosure provides fluidic devices. A fluidic device includes a) a first bondable polymeric layer having a first major surface that is substantially planar; b) a second polymeric layer having a first major surface that is substantially planar; and c) a hydrophilic mask material disposed on a first portion of the first major surface of the first bondable polymeric layer. A surface of the hydrophilic mask material exhibits an advancing contact angle with water of less than 90 degrees. A second portion of the first major surface of the first bondable polymeric layer is bonded to a first portion of the first major surface of the second polymeric layer. The hydrophilic mask material and a second portion of the first major surface of the second polymeric layer are in direct contact with each other at at least one point. An open volume is defined by interstitial space located between the hydrophilic mask material and the second portion of the first major surface of the second polymeric layer.Type: ApplicationFiled: August 15, 2022Publication date: October 17, 2024Inventors: Steven P. Swanson, Kurt J. Halverson, Caleb T. Nelson
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Patent number: 12097498Abstract: An article includes a flexible structured film with a first major surface and a second major surface, wherein a first major surface of the flexible structured film has a plurality of posts separated by land areas, and the posts have an exposed surface. An anti-biofouling layer resides in the land areas, and the anti-biofouling layer has a methylated surface. An inorganic layer is on the exposed surfaces of the posts, wherein the inorganic layer includes a metal or a metal oxide. An analyte binding layer is on the inorganic layer, wherein the analyte binding layer is chosen from a reactive silane, a functionalizable hydrogel, a functionalizable polymer, and mixtures and combinations thereof. An exposed surface of the analyte binding layer includes at least one functional group selected to bind with a biochemical analyte.Type: GrantFiled: November 24, 2021Date of Patent: September 24, 2024Assignee: 3M INNOVATIVE PROPERTIES COMPANYInventors: Henrik B. van Lengerich, Caleb T. Nelson, Kayla C. Niccum, Jeffrey L. Solomon, Paul B. Armstrong, Joshua M. Fishman, Tonya D. Bonilla, Phillip D. Hustad, David J. Tarnowski
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Publication number: 20240276851Abstract: An optical system includes an optical film curved about a first axis and a light control film curved about the first axis. The light control film can be disposed between a light source and the optical film. The optical film includes a microstructured first major surface and an opposing second major surface. The microstructured first major surface defines a linear Fresnel lens including a plurality of Fresnel elements extending longitudinally along the first axis. The first major surface of the optical film faces the light control film. The light control film can include a plurality of alternating optically transmissive and optically absorptive regions extending longitudinally along the first axis such that in a cross-section orthogonal to the first axis, for at least a majority of the optically transmissive regions, a centerline between adjacent optically absorptive regions is substantially normal to a major surface of the light control film.Type: ApplicationFiled: April 23, 2024Publication date: August 15, 2024Inventors: Tao Liu, Gary T. Boyd, Daniel J. Schmidt, Caleb T. Nelson, Owen M. Anderson, Tri D. Pham, Encai Hao, Shu-Ching Fan
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Patent number: 12043785Abstract: The present disclosure relates to abrasive articles including conformable coatings, e.g. a hydrophobic coating, methods of making and polishing systems therefrom. The present disclosure provides an abrasive layer, having a hydrophobic exterior surface, including at least one of (i) a plurality of individual diamond particles and (ii) a plurality of engineered features having a conformable diamond layer and; a conformable hydrophobic layer in contact with and at least partially coating at least one of the plurality of individual diamond particles and the conformable diamond layer and, wherein the conformable hydrophobic layer includes diamond like glass and forms the hydrophobic exterior surface and the contact angle of the hydrophobic exterior surface is greater than 110 degrees.Type: GrantFiled: July 5, 2018Date of Patent: July 23, 2024Assignee: 3M INNOVATIVE PROPERTIES COMPANYInventors: Chi-Fan Chen, Caleb T. Nelson, Moses M. David
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Publication number: 20240210600Abstract: An optical system includes an optical film curved about a first axis and a light control film curved about the first axis and substantially coextensive with the optical film. The optical film includes a first layer including a microstructured first major surface where the microstructured first major surface defines a linear Fresnel lens including a plurality of Fresnel elements extending along the first axis. The first major surface of the optical film faces the light control film. The light control film includes a plurality of spaced apart optically absorptive regions extending along the first axis and along a direction substantially normal to a major surface of the light control film. At least one of the optical film or at least one layer disposed between the optical film and the light control film includes at least one reflection mitigation element.Type: ApplicationFiled: April 14, 2022Publication date: June 27, 2024Inventors: Tao Liu, Shu-Ching Fan, Gary T. Boyd, David Scott Thompson, Caleb T. Nelson, Tri D. Pham, Adam T. Ringberg, Daniel J. Schmidt, Owen M. Anderson
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Publication number: 20240206076Abstract: Methods of making metal patterns on flexible substrates are provided. A releasable solid layer is selectively formed on a patterned surface of the flexible substrate by applying a liquid solution thereon. The releasable solid layer is transferred from the patterned surface to a transfer layer where the metal patterns are formed.Type: ApplicationFiled: February 29, 2024Publication date: June 20, 2024Inventors: Henrik B. van Lengerich, Matthew S. Stay, Caleb T. Nelson, David J. Tarnowski, David J. Rowe, Edwin L. Kusilek
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Publication number: 20240192544Abstract: A light control film comprises a light input surface and a light output surface opposite the light input surface; alternating transmissive regions and absorptive regions disposed between the light input surface and the light output surface, wherein the absorptive regions comprise a core having a first concentration, C1, of a light absorbing material sandwiched between cladding layers having a second concentration, C2, of the light absorbing material, wherein C2<C1, and wherein the cores have an aspect ratio of at least 20.Type: ApplicationFiled: February 19, 2024Publication date: June 13, 2024Inventors: Daniel J. Schmidt, Kevin W. Gotrik, Nicholas A. Johnson, Raymond J. Kenney, Caleb T. Nelson, Kenneth A. Epstein
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Patent number: 12004410Abstract: An optical system includes a light source, an optical film curved about a first axis, and a light control film curved about the first axis and disposed between the light source and the optical film. The optical film includes a microstructured first major surface and an opposing second major surface. The microstructured first major surface defines a linear Fresnel lens including a plurality of Fresnel elements extending longitudinally along the first axis. The first major surface of the optical film faces the light control film. The light control film includes a plurality of alternating optically transmissive and optically absorptive regions extending longitudinally along the first axis such that in a cross-section orthogonal to the first axis, for at least a majority of the optically transmissive regions, a centerline between adjacent optically absorptive regions is substantially normal to a major surface of the light control film.Type: GrantFiled: October 29, 2020Date of Patent: June 4, 2024Assignee: 3M INNOVATIVE PROPERTIES COMPANYInventors: Tao Liu, Gary T. Boyd, Daniel J. Schmidt, Caleb T. Nelson, Owen M. Anderson, Tri D. Pham, Encai Hao, Shu-Ching Fan
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Publication number: 20240151880Abstract: An optical film includes a structured film and a light control film formed on the structured film. The structured film includes a substrate and a plurality of polymeric microstructures formed on a major surface of the substrate. Each microstructure includes an optical facet and a sidewall meeting the optical facet at a ridge of the microstructure. The light control film includes an optically transparent material disposed on and covering the plurality of polymeric microstructures, and a plurality of optically absorptive louvers formed in the optically transparent material opposite the structured film. The louvers extend along a longitudinal direction and are spaced apart along an orthogonal transverse direction. The louvers have an average depth D into the optically transparent material and have an average width W in the transverse direction. D/W can be greater than 2. The optical film is integrally formed.Type: ApplicationFiled: November 4, 2020Publication date: May 9, 2024Inventors: Tao Liu, Tri D. Pham, Gary T. Boyd, Daniel J. Schmidt, Caleb T. Nelson, Owen M. Anderson
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Publication number: 20240151646Abstract: Luminescent imaging films (100) for fluorescent enhancement and methods of making and using the same are provided. The films (100) include a flexible carrier layer (1109, and a pattern of photonic structure (120) disposed on the flexible carrier layer, which is interspersed with an anti-biofouling material (130) to provide a pattern of analyte sites (132). The pattern of photonic structure includes a patterned high-refractive-index dielectric material surface (123) so as to provide resonance at the excitation or emission wavelength to enhance a fluorescence signal from labeled analytes.Type: ApplicationFiled: April 7, 2022Publication date: May 9, 2024Inventors: Xuexue Guo, Henrik B. van Lengerich, Joshua M. Fishman, Karl K. Stensvad, Cedric Bedoya, Caleb T. Nelson, Kayla C. Niccum, John A. Wheatley, Jeffrey L. Solomon, Johah Shaver
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Publication number: 20240142673Abstract: An optical film has a major surface including a plurality of microstructures. Each microstructure includes an optical facet and a sidewall meeting the optical facet at a ridge of the microstructure. The optical facet and the sidewall define an oblique angle therebetween. For each microstructure in at least a majority of the microstructures, an optically absorptive layer is disposed on the sidewall. The optical film can include a polymeric layer having a microstructured surface at least partially coated with an inorganic optically transparent layer. The optically absorptive layer can an average thickness t where 100 nm<t<1 micrometer. A first layer can be disposed between the sidewall and the optically absorptive layer where the first layer has a lower extinction coefficient than the optically absorptive layer.Type: ApplicationFiled: October 29, 2020Publication date: May 2, 2024Inventors: Tao Liu, Gary T. Boyd, Daniel J. Schmidt, Caleb T. Nelson, Owen M. Anderson, Tri D. Pham
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Publication number: 20240118463Abstract: A light control film comprises a light input surface and a light output surface opposite the light input surface. Alternating transmissive regions and absorptive regions are disposed between the light input surface and the light output surface. The absorptive regions have an aspect ratio of at least 30 and the alternating transmissive region and absorptive regions have a relative transmission at a viewing angle of 0 degrees of at least 75%.Type: ApplicationFiled: December 12, 2023Publication date: April 11, 2024Inventors: Daniel J. Schmidt, Caleb T. Nelson, Kevin W. Gotrik, Raymond J. Kenney, John A. Wheatley, Kenneth A. Epstein, Gary T. Boyd, Corey D. Balts